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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

1967 F100 build thread

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Old Mar 10, 2026 | 03:42 PM
  #76  
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Started running fuel lines. I did the Evil Energy stuff on Amazon. It was nice stuff. I used the PTFE lines......


Fuel Filter (disregard the hardware. It was temporary mock-up only)....



They make a fitting from AN line to factory ford fuel rail. So easy to use......



 

Last edited by myfirstsuperduty; Mar 10, 2026 at 03:44 PM.
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Old Mar 10, 2026 | 03:50 PM
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I didn't want to weld an exhaust system, so i bought a universal kit on Amazon. I went with stainless. I then bought a bunch of straight and step clamps to hold it all together. I can say after a couple thousand miles.... best decision ever. The whole system looks and works great.

Started by welding on an adapter onto the factory pipe I had cut just behind the O2 sensor (this was just a tack for mock-up. It's fully welded now).....


Started running pipes. The universal kit had all kinds of bends and straight pieces.....





Making my way rearward.....




 

Last edited by myfirstsuperduty; Mar 10, 2026 at 06:29 PM.
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Old Mar 10, 2026 | 03:53 PM
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Then I started a job I was dreading. Finish welding and grinding the bed shortening project.....
Here is the rear seam....


Here is the front seam....




 

Last edited by myfirstsuperduty; Mar 10, 2026 at 06:33 PM.
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Old Mar 10, 2026 | 04:00 PM
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I wanted to paint the rear cab corners I had to weld in, to match the back of the cab. All the other rust repair was hidden. These corners were too... mostly. If you looked between the cab and bed, you could see the new black replacement panels.

So I taped it off......


and sprayed an orangish primer. It actually matched some surface rust color.....


Then I saw a tip somewhere to spread coffee grounds on the primer......


Then I painted a color that I mixed up in a plastic bowl of several spray paints (red, burgundy and brown) to get s somewhat close color. Then i dabbed it on with a brush and then knocked off the coffee grounds. Turned out okay. Definitely good enough for how hidden it is.....

 

Last edited by myfirstsuperduty; Mar 10, 2026 at 06:25 PM.
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Old Mar 10, 2026 | 06:28 PM
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Random pic... The grill and bumper are back on.....



Also, you can see the temporary exhaust out the back of the muffler. This setup was soooooo loud. Resonating under the bed and cab. I changed this later on......



 
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Old Mar 10, 2026 | 06:31 PM
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Have you all heard of Penetrol? It's a latex paint additive. But someone, somewhere figured out it can restore and ad gloss to old faded paint. Better than linseed oil because once it dries, it's not tacky or sticky (like oil). Here is the back of the cab where I did a test....... (you can see my hand painted patch in the bottom corner.)


 
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Old Mar 10, 2026 | 06:36 PM
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Found the door bushing were shot. Replaced those, only to find out they were so shot, they wallowed out the hole in the actual hinge 'arm'. Had to buy another set of hinges on ebay. They were original Ford hinges, but in much better shape than mine.....

 
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Old Mar 10, 2026 | 06:41 PM
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Closed up the old auxiliary fuel tank fill hole.....




 
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Old Mar 10, 2026 | 06:44 PM
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Remember, I'm using the factory Marauder harness. The stock harness has the fuel pump driver module mounted in the trunk of the Maruader. I mounted it to the back of the wheel well in the bed. I have since made a cover for it made from the section of bed I cut out when I shortened the bed. (paint match. lol)....


 
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Old Mar 10, 2026 | 06:46 PM
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I decided the brand new front struts I bought were not what I wanted. I went with some QA1 coil overs in front that are designed to bolt right into the Marauder/Crown Vic sub-frame.....








 
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Old Mar 10, 2026 | 06:48 PM
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With the coil overs on, i finally got it back on the ground. I love how the larger brakes fill up the 19" wheels......



 
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Old Mar 10, 2026 | 06:55 PM
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I had some rubbing, so i bought a roller for the fender edge. Yeah, that doesn't work on the square(ish) wheel well shape and the heavy gauge metal. Waste of money. I ended up using a hammer and some wood blocks. All 4 wheel wells took about 2 hours and they turned out fine. (especially for a patina truck with hand painted weld seams. haha).....



pre- rolled. I had to cut about an inch off the inner lip. You can see how close the cut edge is near the tire.




 
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Old Mar 10, 2026 | 07:02 PM
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My truck came with a tailgate, but it was so rusted, it was unusable. I was looking on ebay and found the exact color of my truck. It may not be a '67 (no idea), but it's a bumpside in the right color.

It was missing one trim piece, but i have since bought a reproduction piece of trim. It turned out great.



 
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Old Mar 10, 2026 | 07:08 PM
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i moved to the interior. The trim around the headliner was rusted and pitted. I didn't want to buy more. So i used a brillow pad and some comet(like) cleaner and they turned out like new. Was so thrilled at the result......







Also decided the rear tail lights needing replacing. they were just too far gone to clean up.....






 
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Old Mar 10, 2026 | 08:58 PM
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I started cutting down the Ranger trim for the bed from long bed to short bed. I didn't want to buy new, so i marked the trim.....



Cut the trim....




Started hammering it over a wood form.....







Seemed to work......



 

Last edited by myfirstsuperduty; Mar 10, 2026 at 08:59 PM.
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