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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

1972 F250 Explorer 2WD to 4WD Conversion

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Old Jan 16, 2026 | 10:59 AM
  #856  
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Justin, that just looks perfect in my opinion!
 
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Old Jan 20, 2026 | 09:46 PM
  #857  
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Built some full length rock sliders. 2x4 x 3/16 rec tube.

4x4 x 3/16 frame plates, four 2x2 x 3/16 outriggers.



 
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Old Jan 20, 2026 | 09:48 PM
  #858  
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rear bedside protection




 
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Old Jan 20, 2026 | 09:50 PM
  #859  
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bigger coolant tank


Mig spool gun aluminum weld.


 
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Old Jan 20, 2026 | 09:51 PM
  #860  
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Lincoln Locker in the 10.25. Well a miller locker.


3/8 plate diff cover.
 
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Old Jan 20, 2026 | 10:24 PM
  #861  
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Very nice work Justin!
 
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Old Jan 21, 2026 | 07:01 AM
  #862  
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Nice work, How come you welded on the out riggers and not bolt them on? I would have liked the option of removing them if needed. Even though you would probably have to reinforce the frame.
 
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Old Jan 21, 2026 | 09:03 AM
  #863  
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Originally Posted by smoky_diesel
https://lh3.googleusercontent.com/pw/AP1GczPzmYCdWFghM5qeSrEH3ahdOpnl0eZY4DIwvSpNtKfRtf 6WnWprz-Jxuo-ApbqMRNaZ0-LWGst8nHeK-mG7ut2bhn6zAjUMNqqOMp7rOMiRwmvw-L8mlOgatiu9Ocp0IwG5kQPGkX-Qops8XvJpd1-g=w809-h607-s-no-gm?authuser=1
I do need to find me a topper like that.

I’ve been looking but they aren’t easy to find.
 
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Old Jan 21, 2026 | 09:14 AM
  #864  
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Justin, nice welding on your "locker".
 
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Old Feb 3, 2026 | 02:32 PM
  #865  
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Originally Posted by blue68f100
Nice work, How come you welded on the out riggers and not bolt them on? I would have liked the option of removing them if needed. Even though you would probably have to reinforce the frame.
It would take drilling 64 1/2 holes in the frame and frame plates to make them bolt on. Less work and spreads the load better to weld. Everything is removable with a grinder. haha
At first I wanted a removable system but was talked out of it.

Originally Posted by cbrown9064
Very nice work Justin!
Thanks!

Originally Posted by moto_hero
I do need to find me a topper like that.

I’ve been looking but they aren’t easy to find.
Good luck finding one in decent shape.

Originally Posted by fe390pc
Justin, nice welding on your "locker".
Probably not stout enough. Going to put in a real locker, replace carrier with a Yukon Grizzy, aka Detroit locker.
 
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Old Mar 4, 2026 | 03:44 PM
  #866  
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Swapped out the welded diff for Yukon Grizzly mechanical locker. Mini setup kit, just need the carrier shims. If swapping only carrier and not gears, the pinion shouldn't have to move. In theory.


4.10 ring on new locker ready to go back in.


Swap-a-shim game. Was pretty close with existing shims.


The existing shims are one large piece. was able to use one and the shims from the kit. Once backlash is set, add 0.005 to both side for bearing preload. Have to carefully hammer one stack in.
A bit on the toe of drive side which is ok for used gears.


 

Last edited by smoky_diesel; Mar 4, 2026 at 03:46 PM.
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Old Mar 4, 2026 | 04:02 PM
  #867  
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Got locker in and pulled horses next day.
She loaded trailer tongue heavy, tows fine either way.
 
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Old Mar 5, 2026 | 09:09 AM
  #868  
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Dam, that's a good looking daily work truck Justin!
 
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Old Mar 5, 2026 | 08:47 PM
  #869  
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I’m glad I locked mine.

For some reason i thought you had already done that.

I also did a trutrack up front. The truck could climb a tree if the bark wouldn’t slip.
 
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Old Mar 11, 2026 | 01:50 PM
  #870  
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Originally Posted by fe390pc
Dam, that's a good looking daily work truck Justin!
Thanks Paul!

Originally Posted by moto_hero
I’m glad I locked mine.
For some reason i thought you had already done that.
I also did a trutrack up front. The truck could climb a tree if the bark wouldn’t slip.
haha hadn't heard that one.
I put a mechanical locker in the front during the axle build. So far that had been enough.
Here in dry/rocky conditions need full lock on both ends. No snow or ice.
 
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