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-   -   FORD F-350 2004 Rear axle seal replacement (https://www.ford-trucks.com/forums/758837-ford-f-350-2004-rear-axle-seal-replacement.html)

mikestoke 07-16-2008 06:30 PM
FORD F-350 2004 Rear axle seal replacement
 
Hello can any one help me on replacing the rear axle seals on my truck? I am going to do this myself but have not gotten into any yet. Are the rear axles "floating axles"? And is this a big job? What Seals do you Recommend putting back in? Also any torque specs? Any help will HELP alot..

Thanks Mike

highland61 07-16-2008 09:47 PM
<TABLE width="95%"><TBODY><TR><TD>SECTION 205-02C: Wheel Hubs and Bearings — Full Floating Axle — Dana
</TD><TD align=right>2008 F-Super Duty 250-550 Workshop Manual
</TD></TR><TR><TD>REMOVAL AND INSTALLATION
</TD><TD align=right>Procedure revision date: 01/02/2007</TD></TR></TBODY></TABLE>
<HR>Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups <SUP>https://www.motorcraftservice.com/pu...1527/adobe.gif Printable View (325 KB)</SUP>

<META content="Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups" name=tps_proctitle>
<TABLE cellSpacing=0 cellPadding=3 width="50%" border=1><CAPTION>Special Tool(s)</CAPTION><TBODY><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...36/ST1255A.gif</TD><TD vAlign=top>Adapter for 303-224 (Handle)
205-153 (T80T-4000-W) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...89/ST1869A.gif</TD><TD vAlign=top>Drawbar, Rear Axle
205-098 (T75T-1176-A) (Dana 80) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...40/ST1870A.gif</TD><TD vAlign=top>Installer, Rear Wheel Hub Bearing Cup
205-278 (T88T-1175-C) (Dana 80) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...40/ST2246A.gif</TD><TD vAlign=top>Installer, Wheel Hub Inner Oil Seal
205-445 (Dana S110, S130) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...52/ST1872A.gif</TD><TD vAlign=top>Remover, Rear Wheel Hub Bearing Cup
205-275 (T88T-1175-A) (Dana 80) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...44/ST2508A.gif</TD><TD vAlign=top>Installer, Rear Wheel Hub Bearing Cup
205-100 (T75T-1225-B) (Dana 80) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...46/ST1871A.gif</TD><TD vAlign=top>Remover, Rear Wheel Hub Bearing Cup
205-277 (T88T-1175-B) (Dana 80)</TD></TR></TBODY></TABLE>

F-350

https://www.motorcraftservice.com/pu...7/N0031663.gif
<TABLE cellSpacing=0 cellPadding=3 width="70%" border=1><TBODY><TR><TH vAlign=bottom>Item</TH><TH vAlign=bottom>Part Number</TH><TH vAlign=bottom>Description</TH><TR vAlign=top><TD>1 </TD><TD>4234 </TD><TD>Axle shaft</TD></TR><TR vAlign=top><TD>2 </TD><TD>— </TD><TD>O-ring (part of 4234)</TD></TR><TR vAlign=top><TD>3 </TD><TD>1124 </TD><TD>Hub nut</TD></TR><TR vAlign=top><TD>4 </TD><TD>1240 </TD><TD>Outer rear wheel bearing</TD></TR><TR vAlign=top><TD>5 </TD><TD>1239 </TD><TD>Rear wheel bearing outer cup</TD></TR><TR vAlign=top><TD>6 </TD><TD>1109 </TD><TD>Rear hub and rotor assembly</TD></TR><TR vAlign=top><TD>7 </TD><TD>1243 </TD><TD>Rear wheel bearing inner cup</TD></TR><TR vAlign=top><TD>8 </TD><TD>1244 </TD><TD>Inner rear wheel bearing</TD></TR><TR vAlign=top><TD>9 </TD><TD>1175 </TD><TD>Rear hub seal</TD></TR></TBODY></TABLE>


F-450 and F-550

https://www.motorcraftservice.com/pu...5/N0031664.gif
<TABLE cellSpacing=0 cellPadding=3 width="70%" border=1><TBODY><TR><TH vAlign=bottom>Item</TH><TH vAlign=bottom>Part Number</TH><TH vAlign=bottom>Description</TH><TR vAlign=top><TD>1 </TD><TD>4A140 </TD><TD>Axle shaft bolt</TD></TR><TR vAlign=top><TD>2 </TD><TD>1001 </TD><TD>Rear axle shaft gasket</TD></TR><TR vAlign=top><TD>3 </TD><TD>1012 </TD><TD>Wheel nut</TD></TR><TR vAlign=top><TD>4 </TD><TD>2C026 </TD><TD>Brake disc</TD></TR><TR vAlign=top><TD>5 </TD><TD>1244 </TD><TD>Inner rear wheel bearing</TD></TR><TR vAlign=top><TD>6 </TD><TD>1175 </TD><TD>Hub seal</TD></TR><TR vAlign=top><TD>7 </TD><TD>1109 </TD><TD>Rear hub (includes bearing cups)</TD></TR><TR vAlign=top><TD>8 </TD><TD>1240 </TD><TD>Outer rear wheel bearing</TD></TR><TR vAlign=top><TD>9 </TD><TD>1A124 </TD><TD>Hub nut</TD></TR><TR vAlign=top><TD>10 </TD><TD>4234 </TD><TD>Axle shaft</TD></TR></TBODY></TABLE>
Removal
  1. Remove the rear wheel hub. For additional information, refer to Wheel Hub in this section.
  1. Remove the rear hub seal and the inner rear wheel bearing.
    • Discard the rear hub seal.
    1. If not done previously, remove the 8 bolts and separate the rear hub from the brake disc.
      1. Clean all the old grease and axle lubricant out of the rear hub.
      1. Remove the inner and outer bearing cups.
        1. For model 80, use special tools 205-277 and 205-153 to remove the inner bearing cup. For model S110 or S130, use a suitable brass drift.
        1. For model 80, use special tools 205-275 and 205-153 to remove the outer bearing cup. For model S110 or S130, use a suitable brass drift.
        1. Clean the following components:
          • The rear axle housing spindle.
          • All the old grease and axle lubricant from the rear hub.
          • The rear wheel bearings and cups.
        1. Inspect the bearing races and rollers for pitting, galling or erratic wear patterns. Check the rollers for end wear. Discard the bearings, if necessary.
          1. A typical new bearing roller.
          1. A worn bearing roller.
          Installation
          1. For model 80, using the special tools 205-098, 205-100, and 205-278, install the inner and outer bearing cups. For model S110 or S130, use a suitable driver.
            • Check to see if a 0.038 mm (0.0015 in) feeler gauge can be inserted between the cups and the rear hub at any point around each cup. Reseat the bearing cups, if necessary.
            1. Install the inner rear wheel bearing in the rear hub.
            1. Install a new rear hub seal.
              • For model 80, use a suitable seal installer.
              • For model S110 or S130, use special tools 205-445 and 205-153.
              1. Position the rear brake disc on the rear hub and install the 8 bolts.
                • Tighten to 155 Nm (114 lb-ft).
                1. Install the rear wheel hub. For additional information, refer to Wheel Hub in this section.

                highland61 07-16-2008 09:50 PM
                OR,

                <TABLE width="95%"><TBODY><TR><TD>SECTION 205-02E: Wheel Hubs and Bearings — Full Floating Axle — Ford
                </TD><TD align=right>2008 F-Super Duty 250-550 Workshop Manual
                </TD></TR><TR><TD>REMOVAL AND INSTALLATION
                </TD><TD align=right>Procedure revision date: 01/02/2007</TD></TR></TBODY></TABLE>
                <HR>                Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups <SUP>https://www.motorcraftservice.com/pu...1527/adobe.gif Printable View (512 KB)</SUP>

                <META content="Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups" name=tps_proctitle>
                <TABLE cellSpacing=0 cellPadding=3 width="50%" border=1><CAPTION>Special Tool(s)</CAPTION><TBODY><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...31/ST1326A.gif</TD><TD vAlign=top>Adapter for 303-224 (Handle)
                205-153 (T80T-4000-W) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...44/ST2508A.gif</TD><TD vAlign=top>Installer, Axle Bearing
                205-099 (T75T-1225-A) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...44/ST2508A.gif</TD><TD vAlign=top>Installer, Axle Bearing
                205-100 (T75T-1225-B) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...50/ST2509A.gif</TD><TD vAlign=top>Installer, Differential Bearing Cup
                308-163 (T88C-77000-FH) (use as Hub Inner Bearing and Seal Remover) </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...04/ST2240A.gif</TD><TD vAlign=top>Installer, Wheel Hub Oil Seal (10 1/2 inch)
                205-422 </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...10/ST2241A.gif</TD><TD vAlign=top>Remover, Wheel Hub Inner Bearing Cup (10 1/2 inch)
                205-421 </TD></TR><TR vAlign=top><TD>https://www.motorcraftservice.com/pu...28/ST2244A.gif</TD><TD vAlign=top>Remover, Wheel Hub Outer Bearing Cup (10 1/2 inch)
                205-420</TD></TR></TBODY></TABLE>
                <TABLE cellSpacing=0 cellPadding=3 width="50%" border=1><CAPTION>Material</CAPTION><TBODY><TR vAlign=top><TH>Item</TH><TH>Specification</TH></TR><TR vAlign=top><TD>Premium Long-Life Grease
                XG-1-C or XG-1-K (US); CXG-1-C (Canada)</TD><TD align=middle>ESA-M1C75-B</TD></TR></TBODY></TABLE>
                https://www.motorcraftservice.com/pu...4/N0031673.gif
                <TABLE cellSpacing=0 cellPadding=3 width="70%" border=1><TBODY><TR><TH vAlign=bottom>Item</TH><TH vAlign=bottom>Part Number</TH><TH vAlign=bottom>Description</TH><TR vAlign=top><TD>1 </TD><TD>N811648-S100 </TD><TD>Axle shaft bolt (8 required)</TD></TR><TR vAlign=top><TD>2 </TD><TD>4234 </TD><TD>Axle shaft</TD></TR><TR vAlign=top><TD>3 </TD><TD>2C026 </TD><TD>Rotor (single rear wheel [SRW])</TD></TR><TR vAlign=top><TD>4 </TD><TD>2C026 </TD><TD>Hub and rotor (dual rear wheel [DRW])</TD></TR><TR vAlign=top><TD>5 </TD><TD>1A124 </TD><TD>Hub nut (RH)</TD></TR><TR vAlign=top><TD>6 </TD><TD>1A125 </TD><TD>Hub nut (LH)</TD></TR><TR vAlign=top><TD>7 </TD><TD>1239 </TD><TD>Outer bearing cup</TD></TR><TR vAlign=top><TD>8 </TD><TD>1240 </TD><TD>Outer cone and roller</TD></TR><TR vAlign=top><TD>9 </TD><TD>1243 </TD><TD>Inner bearing cup</TD></TR><TR vAlign=top><TD>10 </TD><TD>1244 </TD><TD>Inner bearing</TD></TR><TR vAlign=top><TD>11 </TD><TD>4670 </TD><TD>Slinger</TD></TR><TR vAlign=top><TD>12 </TD><TD>1177 </TD><TD>Hub seal</TD></TR><TR vAlign=top><TD>13 </TD><TD>1A034 </TD><TD>Rear hub assembly (with cups)</TD></TR><TR vAlign=top><TD>14 </TD><TD>1109 </TD><TD>Rear hub assembly (complete)</TD></TR><TR vAlign=top><TD>15 </TD><TD>2209 </TD><TD>Parking brake assembly</TD></TR><TR vAlign=top><TD>16 </TD><TD>390258-S </TD><TD>O-ring</TD></TR><TR vAlign=top><TD>17 </TD><TD>W704709-S428 </TD><TD>Wheel stud</TD></TR></TBODY></TABLE>
                Removal
                NOTE: The single rear wheel (SRW) hub and the dual rear wheel (DRW) hub are different in appearance, however, the tools and procedures are the same with one exception: the brake disc can remain attached to the DRW hub if the longer driver handle is used to remove and install the bearing cups and seals.
                NOTE: A SRW hub cutaway is shown for clarity in this procedure. However, the procedure is the same for the DRW hub.
                1. Position the special tools on the inner bearing.
                  1. Using the special tools and holding the Handle straight, drive the inner bearing, slinger and hub seal out of the hub as a unit.
                    • Remove the tools, bearing, slinger and hub seal.
                    1. Position the special tool into the hub cavity and onto the inner bearing cup.
                      1. Using the special tools, drive the inner bearing cup from the hub.
                        1. Reposition the hub facing downward. Position the special tools on the outer bearing cup.
                          1. Using the special tools, drive the outer bearing cup from the hub.
                            Installation
                            1. With the hub facing upward, position the outer bearing cup in the hub bore and place the special tools on the bearing cup.
                              1. Using the special tools, drive the outer bearing cup into the fully seated position.
                                1. Reposition the hub facing downward. Position the inner bearing cup in the hub bore and place the special tools on the bearing cup.
                                  1. Using the special tools, drive the inner bearing cup into the fully seated position.
                                    1. NOTE: The hub bearings must be prelubed with grease prior to installation. Pack each bearing with a bearing packing tool. Also apply grease to the thrust surface of the bearing. Use Premium Long-Life Grease.
                                      Position the greased inner bearing in the inner bearing cup.
                                      1. NOTE: The grease on the bearing and slinger holds the slinger in position during seal installation.
                                        Position the slinger on the greased bearing with the tangs facing the bearing.
                                        1. With the slinger in place, position the hub seal in the hub bore and place the special tools on the hub seal.
                                          1. Using the special tools and holding the handle straight, drive the hub seal into position so that the seal flange bottoms out in the hub.

                                            highland61 07-16-2008 09:57 PM
                                            AND,

                                            Material Item Specification Fill Capacity
                                            Premium Long-Life Grease
                                            XG-1-C or XG-1-K (US); CXG-1-C (Canada) ESA-M1C75-B —


                                            Torque Specifications Description Nm lb-ft
                                            Axle shaft bolts 133 98
                                            Rear hub bolts 155 114
                                            Rear hub nut
                                            (To set bearings, back off the hub nut 90 degrees, retighten.) 95
                                            24a 70
                                            18

                                            a Maximum torque to rotate the hub is 2.3 Nm (20 lb-in) when the end play is zero.
                                            __________________________________________________ ________________________
                                            Material Item Specification Fill Capacity
                                            Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant
                                            XY-75W140-QL (US); CXY-75W140-1L (Canada) (vehicles with the trailer towing option or 4:10 ratio) WSL-M2C192-A —
                                            Premium Long-Life Grease
                                            XG-1-C or XG-1-K (US); CXG-1-C (Canada) ESA-M1C75-B —
                                            Stud and Bearing Mount
                                            TA-27 WSK-M2G349-A1 —

                                            Torque Specifications Description Nm lb-ft
                                            Axle shaft bolts 109 80
                                            Hub nuta — —

                                            a Refer to the procedure in this section.

                                            thedaddycat 07-16-2008 10:18 PM
                                            I changed the inner seals on my truck last fall. One thing is if the inner part of the seal stays on the truck, just hit it with the rounded end of a ball peen hammer. It will cause the thin metal to spread out and give you enough growth in the diameter to slide it right off...

                                            The bearings looked fine so I just repacked them, I had around 80K on it at the time.

                                            F350-6 07-17-2008 06:46 AM
                                            Great job with the instructions highland61.

                                            Here's a link with some pics of the seal change. https://www.ford-trucks.com/forums/7...ake-shoes.html

                                            rob460 07-17-2008 11:16 AM
                                            that is real helpful .getting ready to do mine.

                                            mikestoke 07-17-2008 08:13 PM
                                            Thanks for the detailed information. Are the specialty tools expensive or can i rent them some where?

                                            highland61 07-17-2008 08:32 PM
                                            Originally Posted by mikestoke (Post 6359293)
                                            Thanks for the detailed information. Are the specialty tools expensive or can i rent them some where?
                                            I didn't bother pricing the special tools, however, I hunted for a whole day trying to locate substitues based on the dimensions. Couldn't find them anywhere, checked with grainger and a few others online, nada. Wasn't going to sell my kids to even think about snap-on or mac.

                                            You do need a good size hammer and use your old parts with some brass stock to set.

                                            or

                                            take the hubs and parts into a heavy truck shop....they have the right stuff.


                                            .

                                            mikestoke 07-17-2008 09:34 PM
                                            Ok thanks I'll let you know how it goes..

                                            mikestoke 07-18-2008 11:02 AM
                                            Is this a Kit that i will be buying or will i have to buy it all seperate

                                            mikestoke 07-23-2008 07:19 PM
                                            Does any one know what size the Hub nut is so i can buy the hub nut wrench? I've called the autoparts store and they dont have a clue!! 2004 F-350 SDD DWR 6.0


                                            Thanks Mike

                                            highland61 07-24-2008 05:29 AM
                                            lisle ratcheting lock nut tool #28000

                                            mikestoke 08-07-2008 08:06 PM
                                            Thanks again for the detailed info. Got everything changed today, Took about 2 hours. I couldnt of done it without you all!!

                                            Mike


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