Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

F-250 Front Wheel Rattle/Clicking

Thread Tools
 
Search this Thread
 
Old Sep 23, 2009 | 02:08 AM
  #1  
PW_SD's Avatar
PW_SD
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 35
Likes: 0
F-250 Front Wheel Rattle/Clicking

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

Any help is appreciated.
 
Reply
Old Sep 23, 2009 | 08:19 AM
  #2  
mitchntx's Avatar
mitchntx
Senior User
Joined: May 2002
Posts: 495
Likes: 0
I had a set of Ultra wheels on a Bronco years ago that had this issue.

It turned out to be the the centercaps.
 
Reply
Old Sep 23, 2009 | 10:43 AM
  #3  
dcf4x4's Avatar
dcf4x4
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2005
Posts: 910
Likes: 8
From: West-Central New York
I would blame your inner bearing on the hub bearing assembly. It's unpleasant but that's exactly my own problem. Good news is you can drive the truck for a few thousand miles... before it gets scary.

Eventually it will get louder and noisier at all speeds.
 
Reply
Old Sep 23, 2009 | 10:55 AM
  #4  
skoveng's Avatar
skoveng
Senior User
Joined: Jun 2007
Posts: 367
Likes: 0
Could be something simple - had the brake pad clip on my F250 move out of position and get trapped between the caliper and rotor, made a clicking noise.
 
Reply
Old Sep 23, 2009 | 10:59 AM
  #5  
ironmine's Avatar
ironmine
Senior User
Joined: Oct 2005
Posts: 462
Likes: 0
From: NW NJ
A rotational sound that is speed dependant pretty much rules out balljoints and sway bar.

Anyway, you have to jack up that corner of the truck and spin the tire/wheel. Do you hear the noise? Grab the tire around its circumference and muscle it around checking for looseness. If you feel looseness, it probably is the hub/bearing. Easily replaceable, but expensive.

If you hear the noise while rotating the tire with the locking hubs free, try locking the hubs. If the noise disappears, it probably is the needle bearing that fits into the hub/bearing. It is easily replaceable and cheap (if it isn't to the point where the axle end is damaged).

You can look for damage to the rotor, and remove the caliper and check things out.

Good luck.
 
Reply
Old Sep 23, 2009 | 12:12 PM
  #6  
PW_SD's Avatar
PW_SD
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 35
Likes: 0
I want to mention one more thing...... The sound is not present when cold/first thing in the morning. It takes a good 10 minutes of general driving to begin hearing it.

Does warm up of the components factor into any of your ideas?

Thanks everyone. This is a great forum. I will keep you posted as I get into it.
 
Reply
Old Sep 24, 2009 | 06:33 AM
  #7  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 423
From: Long Island USA
Club FTE Gold Member
Lock the hubs and see if it stops. If so, it's that inner spindle (needle) bearing.

Originally Posted by dcf4x4
I would blame your inner bearing on the hub bearing assembly. It's unpleasant but that's exactly my own problem. Good news is you can drive the truck for a few thousand miles... before it gets scary.

Eventually it will get louder and noisier at all speeds.
Lock your hubs
 
Reply
Old Sep 24, 2009 | 04:45 PM
  #8  
PW_SD's Avatar
PW_SD
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 35
Likes: 0
Looks like the Hub is the Issue

Confirmed that the axle/universal turns when rotating the wheel when unlocked / 2WD. From what I read and am told, this is classic of a bad hub/bearing.

I am picking up two new hubs from Napa today (along with new Ford studs and nuts). I will install them this weekend and report back.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Sep 24, 2009 | 05:55 PM
  #9  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 423
From: Long Island USA
Club FTE Gold Member
You don't need the entire hub. You just need the needle bearings, that run $15-20 each.

National (Federal mogul) number B-2110.
 
Reply
Old Sep 24, 2009 | 06:44 PM
  #10  
PW_SD's Avatar
PW_SD
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 35
Likes: 0
Really? I thought the hubs were not servicable? Is the needle bearing in the hub assembly?

If the hub is servicable, what is required to remove (clean) and replace the bearing?

Thanks!
 
Reply
Old Sep 24, 2009 | 08:40 PM
  #11  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Not true. You can knock the needle cage out and grease the main one. https://www.ford-trucks.com/forums/8...ml#post7593063
 
Reply
Old Sep 24, 2009 | 08:44 PM
  #12  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by dcf4x4
I would blame your inner bearing on the hub bearing assembly. It's unpleasant but that's exactly my own problem. Good news is you can drive the truck for a few thousand miles... before it gets scary.

Eventually it will get louder and noisier at all speeds.
Replacing the stub axle after the needles take it out is even more scary.
 
Reply
Old Sep 24, 2009 | 08:45 PM
  #13  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by PW_SD
Confirmed that the axle/universal turns when rotating the wheel when unlocked / 2WD. From what I read and am told, this is classic of a bad hub/bearing.

I am picking up two new hubs from Napa today (along with new Ford studs and nuts). I will install them this weekend and report back.
Just fix them
 
Reply
Old Sep 25, 2009 | 09:50 AM
  #14  
dcf4x4's Avatar
dcf4x4
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2005
Posts: 910
Likes: 8
From: West-Central New York
Krewat,
Can you give me an actual website to find the needle bearings?

I tried the Federal Mogul site and apparently it doesn't understand what I need.
 
Reply
Old Sep 27, 2009 | 11:30 PM
  #15  
PW_SD's Avatar
PW_SD
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 35
Likes: 0
Hubs Are Installed!

Hi Guys-
I replaced both front hub assemblies today. Clicking/popping from the front end is eliminated!

The job was straight-forward given the help here on the forum. Thanks everyone.

I replaced the hubs with two Napa BR930438 Hub/Bearing units. Both had what appeared to have red grease applied to the needle bearing. I assembled one as-is. On the left side, I added additional bearing grease to the needle bearing by working it in with my fingers. -Edit: This procedure may not be needed nor correct depending on actual bearing assembly and grease status. Not recommended unless known that it is necessary / appropriate. Greases may be non-compatible. Bearings may be over or under-packed. I have not received good guidance on this one way or another.

Question: Do these assemblies come pre-lubed from the factory? i.e. do you think the origninal red grease that was pre-applied would have been sufficient without adding any additional? I assume yes, but would appreciate your input.

Overall I am very happy with the job, learned alot and my truck runs great again!
 

Last edited by PW_SD; Jul 6, 2010 at 02:09 AM. Reason: Grease compatibility and quantity precautions
Reply



All times are GMT -5. The time now is 04:36 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE