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Check Engine light is going to cause me to commit suicide

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Old May 4, 2009 | 11:44 AM
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Cool Check Engine light is going to cause me to commit suicide

P0401 Trouble code for a 1996 Ford Ranger XLT. 2.3L engine, 4 cyl, 2wd. Autozone said it was "insufficient flow to the EGR".

Earlier I had gotten a couple EGR codes. I replaced the EGR valve, and the EGR pressure sensor (plastic one). The code went away, but an EVAP code of P1443 came on. I replaced the purge flow valve/sensor and it went away, but the EGR code came back on. What do I do for insufficent flow?

And...is there a better way of reseting the computer then unhooking the neg term on the battery for a few min? Because I end up going around 60 miles before the code turns back on, but the Comp is "not ready" for it to pass emissions. I'm driving on expired plates.... HELP!
 
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Old May 4, 2009 | 02:01 PM
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You might have to replace the EGR tube. I'm not familiar with that engine in particular, but I believe there's a restriction in the tube that causes a pressure differential when the EGR valve is open and exhaust gas is flowing through the tube - that 's how the "flow" is determined/measured. If the restriction has rusted away - no restriction = no pressure differential = no "flow". It will always seem like the valve is closed to the sensor.
 
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Old May 6, 2009 | 03:21 AM
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Okay...new tube. I'll try to find that. Best bet is probably Ford eh?
 
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Old May 7, 2009 | 12:25 PM
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Yes, I'd be pretty sure that's an OEM part. Not sure of the cost, if it's too much you might want to have a shop run through the test sequence, I saw it printed up somewhere. I think you put vacuum directly to the EGR valve and check for voltage change at the sensor. If that fails you pull one hose from the sensor and check again... ? I'm getting real foggy on that here, but the point is that it's possible to diagnose the problem without just swapping in parts...
 
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