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After replacing my clutch on my 94' F150, the 'quick disconnect' line that connects my slave cylinder will not go back in! Basically, I can push it in and feel it engage, but then it just pops put as soon as I let go. There are some metal tabs acting as spring fingers, which look to be fine, and seem to catch the fitting when I press it in, but don't hold it well enough to keep it engaged. I called a local mechanic and he said it just presses right back in, with minimal effort. Not seeming to work though.
If anyone has a clue about how to get it back in, let me know!
Check the end of the line to make sure its not damaged . Did you have a problem disconnecting it ? Is it a Ford slave valve or aftermarket ? I have seen some of the aftermarket ones not want to lock the line when its pushed in .
Yeah, when I disconnected it, my Chilton manual showed to push the nylon bushing in while pulling out, I got the bushing in and it pulled out, but took some force. The bushing got pretty damaged, and no one seems to sell a new one. I went to look at a new slave cylinder, and noticed it did not come with that bushing. So I am still using the original slave. But from what I have read, that bushing is only needed for when you want to remove the line, and right now I have no intention of removing it, until the slave cylinder goes out.
The spring fingers inside seem to be fine as does the line fitting. I am really stumped and frustrated about the whole thing! It seems to catch when I press it in, but is not in very secure and with a little wiggle of the line falls out.
Jeff , I hate to tell you this , But The slave valve is probably the weakest link in the entire clutch system . If you replaced the clutch etc w/o replacing the slave valve then I can almost guarantee , depending on the miles on your truck you will be pulling the trans soon to replace it . Ford will have a new slave valve & it even comes with the throw out bearing attached . Im betting when you released the line from the slave valve the part that locks the line was damaged permanently . A clutch job is one of those things that when you do it , replace everything . That includes either resurfacing or replacing the flywheel , pilot bearing , checking the rear main seal & replacing it if its leaking , new pressure plate , clutch disc & throw out breaing . Its too much work to only do a portion of it .
Yeah, I have been told by everyone (now that the trans and cross bracing is back in of course) to replace the slave cylinder as well. I did however replace the throw out bearing, pilot bearing, ressure plate, resurfaced the flywheel, and clutch of course.
I finally figured out the problem with the quick disconnect last night however. turns out the O-ring I got in my clutch kit for the hydrolic line was just a little too big. To the point where it was coming out of the channel when I was pressing it in. Of course I couldn't tell when I pulled it back out because it rolled right back in the channel.
How will I know when the slave cylinder starts to go? Will it feel like the clutch is not engaging properly? I am being dumb about the whole thing, but I need to get the truck back on the road. At least till the cold weather gives up!
Thanks for the advice though, I really appreciate it! These thing can get so frustrating!
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