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2003 Expedition 4x4 5.4

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Old Dec 7, 2004 | 10:20 AM
  #1  
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hdelk
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2003 Expedition 4x4 5.4

I bought this truck in April and love it. However two strange things have started happening. When driving under 40 mph, the engine sounds really loud like it doesn't want to change into higher gear. Can't really classify it as a roaring, just doesn't sound quite right. Also, when turning left or right from stop sign, I hear a grinding noise coming from front end. Any ideas would be much appreciated!!!

Thanks
 
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Old Dec 7, 2004 | 10:49 AM
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ExpyBob
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You may need the clip installed in the front differential. It's a known problem and Ford has a TSB for this.

You can search for it here. There was much written about it. As far as the tranny I don't know.

Bob
 

Last edited by ExpyBob; Dec 7, 2004 at 10:53 AM.
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Old Dec 7, 2004 | 10:49 AM
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ford390gashog
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you have a busted clutch pack in the rear end about a 1,800.00 fix lots of people including me have had this problem with the 03's
 
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Old Dec 7, 2004 | 11:49 AM
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Red face

Thanks for the replies. What is a TSB and warranty should cover the problem with the rear end, right?? Please advise, I am completely stupid when it comes to vehicles. Just like a woman.
 
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Old Dec 7, 2004 | 11:58 AM
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Tech Service Bulletin (TSB)

When Ford has a problem with something often, they put out service instructions to the technicians.

If it doesn't do it in four wheel drive its what I told you--FRONT differential needs spring clips installed.

If the noise were coming from the rear they also have a TSB out for that.

Take it in and let them fix it for free.

Bob
 
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