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Gas pedal repair

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Old Jun 28, 2013 | 08:19 AM
  #1  
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sammatt1
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From: Waxhaw,NC
Gas pedal repair

Has anybody successfully did a swap on the gas pedal? Tried to remove the rod/pin holding the plastic rectangular piece but will not budge. Soaked it with some PB blaster and tried hammering it out but will not move at all. I can't use any heat since it will probably destroy the plastic piece.

The hardest part I think is trying to remove the rod/pin on the Excursion since it can't be hammered out without destroying the whole gas pedal assembly.

Any ideas on how I can accomplish this swap? I just can't do a simple gas pedal assembly swap since my Ex has the adjustable pedal. The F250 is a regular one.

Been driving the Ex with a broken gas pedal for 2 years now and its time to get it fixed. Not certain how the previous owner managed to break this pedal.



 
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Old Jun 28, 2013 | 11:34 PM
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From: near mm217 off I-70 in MO
Looking at the splines on the pin I would say it is a tall order to remove that pin! That looks to be a high interference fit from experience. Have you tried using a hydraulic press?
 
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Old Jun 28, 2013 | 11:49 PM
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Grind each bolt flush using dremel. Redrill new hole on X post. Use a similar size bolt to attach
 
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Old Jun 28, 2013 | 11:54 PM
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jb weld and fix the old one ..or take your ex to a dealer and get the recall done for a new footpedal if yours qualifys
 
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Old Jun 29, 2013 | 07:16 AM
  #5  
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sammatt1
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From: Waxhaw,NC
Thanks for the input guys.

Sound like the best option is to cut the pin and replace it with a bolt. Thx Tylus.

After doing some research, the recall only applied to '02-'03 trucks, mine is an '04 -- was only good til March '04.
 
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