7.5L Ford 460 Oil Cooler Heat Exchanger Failure
#77
#78
Seen water in oil, but not oil in water. Intake gaskets can easily cause problems during a build, especially on a 460 with that heavy manifold. If you added any aluminum parts, they need a thicker intake gasket.
#79
#81
Ford didn't use oil coolers on the 460 until 1988 when EFI started. As far as safe, I suspect the reason it was added was due to the increased heat from the addition of the catalytic converter and added back pressure. I can't say, but I always use 20W-50 in mine in the summer and towed a 30ft, 10,000 lb 5th wheel.
The 88,89 and early 1990 models had an air to oil cooler. If you want to eliminate it, you need an oil filter adapter for a 1980-87 460, if not, the box will be in the way of the lower hose. You can't take the box off, oil flows through it, minimum you would have to make a plate with an oil passage in it to replace it. A remote adapter is probably the fastest and cheapest way to eliminate it. Just try to get one that takes the FL-1A Motorcraft filter or equivalent, some places want to sell you one that carries a Chevy filter.
The 88,89 and early 1990 models had an air to oil cooler. If you want to eliminate it, you need an oil filter adapter for a 1980-87 460, if not, the box will be in the way of the lower hose. You can't take the box off, oil flows through it, minimum you would have to make a plate with an oil passage in it to replace it. A remote adapter is probably the fastest and cheapest way to eliminate it. Just try to get one that takes the FL-1A Motorcraft filter or equivalent, some places want to sell you one that carries a Chevy filter.
#82
Hi all,
When this cooler fails is it possible that it would allow water to get into the oil? i have water in the oil and wondering if this could be the cause of it, it could be many things but since this is an area that water and oil circulating past each other it sounds like a possible leak.
-Andy
When this cooler fails is it possible that it would allow water to get into the oil? i have water in the oil and wondering if this could be the cause of it, it could be many things but since this is an area that water and oil circulating past each other it sounds like a possible leak.
-Andy
#83
Yes, Andy, that is one of the failure modes, the other is oil in the radiator. Easiest way I can think to rule that out would be to remove your oil filter and pressure test the cooling system. If coolant runs out of the oil filter fittings, then that is your leak. If not, and it won't hold pressure, see if it is showing up in the oil pan, corrosion around the timing cover area can leak into the pan around the timing chain.
#84
Yes, Andy, that is one of the failure modes, the other is oil in the radiator. Easiest way I can think to rule that out would be to remove your oil filter and pressure test the cooling system. If coolant runs out of the oil filter fittings, then that is your leak. If not, and it won't hold pressure, see if it is showing up in the oil pan, corrosion around the timing cover area can leak into the pan around the timing chain.
-Andy
#86
well its not leaking from the cooler, dont believe its head gaskets, so next step will be to replace water pump (sounds like its going south) and timing cover gaskets. In doing some research it looks like i will have to remove the oil pan and replace oil pan gasket as well? anyone have any tips/tricks on this? I dont want to remove the engine so will i be able to lift the eng with trans attached enough to replace the pan gasket. my oil pan is also leaking from the dipstick bracket on the pan; PO decided that trying to weld pan on the truck was a good idea, i put some JB weld on it and it is holding ok but still leaks. anyone have any suggestions?
Appreciate the input.
-Andy
Appreciate the input.
-Andy
#87
In order to get the pan completely off the engine, you have to raise it quite high. On an EFI engine, I would remove the plenum first. You have to remove the motor mount brackets from the side of the block as they hang under the oil pan flange. Remover the exhaust pipe back to the catalytic converter, carefully remove the EGR tube from the elbow ( the elbow cracks real easily). After the engine is as high as you can get it, put blocks between the exhaust manifolds and frame. Remove the pan bolts and let it drop as far as possible. Reach in and remove the oil pump and pickup tube and set them in the pan, remove the pan the rest of the way. As far as removing the pan for the TC gasket, it isn't necessary, 1990 should have a one piece pan gasket. While you have it off, I would replace the rear seal, it is a royal PITA, but you are 90% of the way there.
#88
Sounds like a PITA to go through all that..... im thinking that removing the pan and replacing it is a little more than its worth, i went down to the parts house today and picked up a timing cover gasket set, and water pump w/ gaskets. looks like its pretty straight forward, got all that and all the fluids i need and spent $130! dang oil and coolant cost more than the parts..... hopefully this will cure my problem. if not i guess i will have to pull the motor, i hate using band-aids like stop leak, want to make sure its done right the first time.
-Andy
-Andy
#90
oil Leak F-Superduty 460 Oil Cooler
I have the same oil cooler on my 1991 F-Superduty dump truck and it has an oil leak at the oil filter plate. The leak is in one of those 1/4 inch threaded plugs in the base. Can I purchase another base or is it easier to remove the oil cooler and go with a remote oil filer base and no oil cooler? Ford was $1,500 for a new oil cooler unit.