1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

AIS vs. NAPA 6637

Thread Tools
 
Search this Thread
 
  #46  
Old 12-10-2005, 05:47 PM
warrens250's Avatar
warrens250
warrens250 is offline
Senior User
Join Date: Oct 2004
Posts: 371
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by johnny8
true... but on most v8 engines two or more cylinders are firing at the same time... i do not know about the 7.3...
Not any of the 8 cylinder engines I've ever heard of. I suspect you mean two or more cylinders are on their power stroke at the same time. On an eight cylinder, four stroke engine, Each cylinder fires every two revolutions. All eight cylinders therefore have to fire every two revolutions. Two revolutions are 720 degrees. Every 90 degrees the engine turns a cylinder fires. The second cylinder fires while the first cylinder is half-way down its power stroke, so there are two cylinders in their power stroke at the same time. This all ignores timing settings and the V in V-8s but its a simple example which is accurate.
Warren
 
  #47  
Old 12-10-2005, 05:52 PM
SpringerPop's Avatar
SpringerPop
SpringerPop is offline
Hotshot

Join Date: Jan 2002
Location: La La Land
Posts: 17,986
Received 188 Likes on 112 Posts
Warrens,

That's exactly what I was attempting to say in Post 39 above.

Pop
 
  #48  
Old 12-10-2005, 06:53 PM
warrens250's Avatar
warrens250
warrens250 is offline
Senior User
Join Date: Oct 2004
Posts: 371
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by SpringerPop
Warrens,

That's exactly what I was attempting to say in Post 39 above.

Pop
Pop:
Sorry about that. I read Johhnys Post #30 and jumped in without reading the rest of the posts. You made it clear before I got there.
Warren
 
  #49  
Old 12-10-2005, 11:02 PM
clux's Avatar
clux
clux is offline
Post Fiend
Join Date: Feb 2002
Location: Carhenge
Posts: 10,600
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by SpringerPop
I think the numbers, as given, would be for the filter alone, not in a housing. If you have the housing modified with the sleeve, you should be able to get a real appreciable percentage of the figure quoted.

But the figures given are for restriction, in inches of water, across the filter media, not raw flow. They are more significant in making a comparison of two filters.

In a test environment, given enough suction, one COULD (I suspect) suck 1000CFM through a filter for a Pinto, but the restriction would be very high, leaving you with a very high intake vacuum when used in the real world. Not conducive to making any power.

Use the numbers for making a comparison, not absolute flow capabilities.

Pop
No, the statment that Craven is talking about is one Flagstad made over at The Diesel Stop about a test that was done with the powercore filter that was tested in the AIS housing. I read the post, might have been as long as 2 years ago. I distinctly remember the post, because it was one of the things that made me decide to buy the AIS. I'd try to find it and post a link, but apparently the powers that be here won't allow links to TDS here anymore.
 
  #50  
Old 12-11-2005, 12:15 AM
SpringerPop's Avatar
SpringerPop
SpringerPop is offline
Hotshot

Join Date: Jan 2002
Location: La La Land
Posts: 17,986
Received 188 Likes on 112 Posts
Right, didn't get all the information here at FTE.

Given the FilterMinder sucks up a bunch quicker with the AIS housing, and given that the sleeve mod is almost a requirement to get good air flow, it would seem that the housing is restrictive, so I wonder about this.

The only wild card is that FilterMinder makes different units with different springs for different applications. Maybe one with a real light spring gets installed in the AIS housing. If it's the same one as the original housing has, then I just don't see it outflowing (actually "under-restricting at 500cfm") the big kwik-sized filter.

Pop
 
  #51  
Old 12-11-2005, 02:13 AM
Craven's Avatar
Craven
Craven is offline
Senior User
Join Date: Mar 2004
Location: Mi, Middle of the Mitten
Posts: 297
Likes: 0
Received 1 Like on 1 Post
It's not that hard to figure. Your 6637 only flows 470 cfm at 8" of water. The AIS flows more. New technology verses old. The filter minder in the AIS has a lighter spring.
 
  #52  
Old 12-11-2005, 10:05 AM
SpringerPop's Avatar
SpringerPop
SpringerPop is offline
Hotshot

Join Date: Jan 2002
Location: La La Land
Posts: 17,986
Received 188 Likes on 112 Posts
Given what we've seen, that would almost HAVE to be the case, a lighter spring.

That's the only way the observations could be reconciled with the numbers given.

Pop
 
  #53  
Old 12-11-2005, 10:45 AM
clux's Avatar
clux
clux is offline
Post Fiend
Join Date: Feb 2002
Location: Carhenge
Posts: 10,600
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by SpringerPop
Given what we've seen, that would almost HAVE to be the case, a lighter spring.

That's the only way the observations could be reconciled with the numbers given.

Pop
The AIS filterminder built is significantly more sensative than the stock filterminder, that topic was also addressed by Flagstad over at TDS.
 
  #54  
Old 12-11-2005, 11:12 AM
SpringerPop's Avatar
SpringerPop
SpringerPop is offline
Hotshot

Join Date: Jan 2002
Location: La La Land
Posts: 17,986
Received 188 Likes on 112 Posts
Sorry, I didn't read that one over there. I don't go there very often.

I VERY rarely exceed 2750 rpm with my engine. Assuming something like 85 percent volumetric efficiency, the way I do the math, a 444 cu in engine should take in just 300 cubic feet of air per minute at that RPM.

IF that's a good assumption, I suspect I'm not excessively restricting my intake.

This could all change under high-boost conditions, I just don't know.

Thoughts?

Pop
 

Last edited by SpringerPop; 12-11-2005 at 11:55 AM.
  #55  
Old 12-11-2005, 12:07 PM
Kwikkordead's Avatar
Kwikkordead
Kwikkordead is offline
Fleet Owner
Join Date: Jun 2004
Location: Rio Rico, AZ.
Posts: 24,587
Received 845 Likes on 642 Posts
A note for thought: Ford thought that the flat panel air filter was adequite for the task, so I'm thinking that the 6637 is going to be overkill as it is.
Another point to ponder. The AIS has the same footprint as the factory flat panel, yet flows more and filters finer too. And the 6637 if laid out flat is about three times as large. I need to be educated here as to how the AIS flows nearly twice as much.
 
  #56  
Old 12-11-2005, 12:17 PM
clux's Avatar
clux
clux is offline
Post Fiend
Join Date: Feb 2002
Location: Carhenge
Posts: 10,600
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by Kwikkordead
A note for thought: Ford thought that the flat panel air filter was adequite for the task, so I'm thinking that the 6637 is going to be overkill as it is.
Another point to ponder. The AIS has the same footprint as the factory flat panel, yet flows more and filters finer too. And the 6637 if laid out flat is about three times as large. I need to be educated here as to how the AIS flows nearly twice as much.
With a filter media that is 10 times more efficient. Don't know if this site is allowed through censors, so you may have to copy and paste. http://www.donaldson.com/en/engine/s...ary/001220.pdf
 

Last edited by clux; 12-11-2005 at 12:19 PM.
  #57  
Old 12-11-2005, 12:25 PM
PSNut's Avatar
PSNut
PSNut is offline
Postmaster
Join Date: Jun 2005
Location: New Hampshire
Posts: 3,438
Likes: 0
Received 0 Likes on 0 Posts
[QUOTE=clux]With a filter media that is 10 times more efficient. Don't know if this site is allowed through censors, so you may have to copy and paste. http://www.donaldson.com/en/engine/support/datalibrary/001220.pdf[/QUOTE]
It's a go on the link...good info!
 
  #58  
Old 12-11-2005, 12:37 PM
clux's Avatar
clux
clux is offline
Post Fiend
Join Date: Feb 2002
Location: Carhenge
Posts: 10,600
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by SpringerPop
Sorry, I didn't read that one over there. I don't go there very often.

I VERY rarely exceed 2750 rpm with my engine. Assuming something like 85 percent volumetric efficiency, the way I do the math, a 444 cu in engine should take in just 300 cubic feet of air per minute at that RPM.

IF that's a good assumption, I suspect I'm not excessively restricting my intake.

This could all change under high-boost conditions, I just don't know.

Thoughts?

Pop
The 548 @2600 I posted earlier were international numbers for the 215 horse version. I think your calculation is good for a no load idle, however, at the higher boost levels (load) I suspect even a stock engine could inhale 3 times that.
 
  #59  
Old 12-11-2005, 12:41 PM
clux's Avatar
clux
clux is offline
Post Fiend
Join Date: Feb 2002
Location: Carhenge
Posts: 10,600
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by PSNut
It's a go on the link...good info!
Thanks. I think it's ingrained in the male psyche that bigger must be better. It's just not true in at least some areas.
 
  #60  
Old 12-11-2005, 12:44 PM
SpringerPop's Avatar
SpringerPop
SpringerPop is offline
Hotshot

Join Date: Jan 2002
Location: La La Land
Posts: 17,986
Received 188 Likes on 112 Posts
OK. That makes sense.

How much does Donaldson want for a PowerCore direct replacement for the 6637?

That would help me make up my mind about the use of the PowerCore arrangement.

Pop
 


Quick Reply: AIS vs. NAPA 6637



All times are GMT -5. The time now is 08:22 PM.