Fulltext TSBs

Technical Service Bulletins

06-8-5

  • SPEED CONTROL DIAGNOSTICS – W/O SCP
06-6-5

  • WATER-IN-FUEL (WIF) LAMP ON
06-6-1

  • DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS – SERVICE TIP
06-4-12

  • COKING DEPOSIT DIAGNOSTICS AND SERVICE
    TIPS – 6.0L DIESEL
06-4-9

  • A/C COMPRESSOR NOT OPERATIONAL / LOW FREON – SHAFT SEAL LEAKS
06-4-2

  • BATTERY SERVICE – OPERATION OF BATTERY EYE – CHARGING SERVICE TIPS
06-3-8

  • COOLANT DEGAS BOTTLE OVERFLOW – 6.0L
06-2-13

  • WHITE SMOKE, LACKS POWER, EXHAUST
    ODOR, SURGES, RUNS ROUGH, OR NO START – 6.0L

05-26-25

  • MISFIRE, LACK OF POWER, BUCK/JERK,
    EXCESSIVE SMOKE, CRANK/NO START – 6.0L ENGINE –
    DIAGNOSTICS FOR FUEL SYSTEM – SERVICE TIPS

05-26-10

  • CLUNK OR BUMP WHEN STARTING FROM A STOP
05-22-8

  • WDS COP KIT DIAGNOSTIC TIPS – COIL ON PLUG (COP) IGNITION SYSTEMS – ENGINE MISFIRE OR ROUGH RUNNING
05-21-9

  • WHINE/WHISTLE NOISE – 6.0L
05-20-3

  • OIL PAN CORROSION – 7.3L OR 6.0L
05-20-1

  • BROKEN OR CORRODED BOLT ON BATTERY TERMINAL
05-19-14

  • LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR – 6.0L
05-18-8

  • SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING
05-18-7

  • WIRING – SOLDERING AND CRIMPING REPAIRS – SERVICE TIPS
05-17-6

  • DRIVE-AWAY SHUDDER OR VIBRATION
05-17-4

  • VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY – CLIMATE CONTROL DEFAULTS TO DEFROST MODE
05-16-11

  • SAFETY BELT RETRACTION SPEED
05-16-6

  • MISFIRE, LACK OF POWER, SMOKE, SLOW CRANK IN COLD WEATHER ON INITIAL START UP – 6.0L ENGINE
05-13-16

  • FEAD BELT FRAYED/SHREDDED/BROKEN – 6.0L DIESEL ENGINE – VEHICLES BUILT THROUGH 1/1/2005
05-13-15

  • WATER IN THE FUEL TANK BEHIND REAR AXLE – 6.0L AND 7.3L DIESEL ENGINE
05-13-9

  • DIESEL EXHAUST SMELL IN CAB – 6.0L ENGINE
05-13-5

  • OIL LEAK OR BOOST PRESSURE LEAK AT HOT
    SIDE CHARGE AIR COOLER (CAC) DUCT – 6.0L DIESEL ENGINE

05-11-5

  • VARIOUS DIRVEABILITY CONDITIONS – 6.0L
    DIESEL – VEHICLES BUILT BEFORE 9/30/2003

05-6-4

  • FALSE PARKING AID WARNINGS
05-5-7

  • LOW BATTERY VOLTAGE – SNOW PLOW EQUIPPED VEHICLES – 6.0L DIESEL WITH SINGLE GENERATOR
05-5-4

  • USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE
05-4-17

  • INTERMITTENT ROUGH IDLE – NON-COMMANDED EGR FLOW
05-3-10

  • SAFETY BELT WEB STOP BUTTON SERVICE
04-25-16

  • MIL ILLUMINATED WITH DTC P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION
04-25-4

  • HARD START OR NO START – 7.3L
04-24-22

  • LOSS OF POWER OR STUMBLE WHILE DRIVING IN RAIN – 6.8L ENGINE
04-24-14

  • GENERAL PCM PROGRAMMING PROCEDURES
04-24-11

  • MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION – DIAGNOSTIC TROUBLE CODE (DTC) P0123 – 7.3L ENGINE
04-24-3

  • LEATHER-WRAPPED STEERING WHEEL – LEATHER COMING LOOSE
04-23-9

  • WATER LEAK – ROOF FLANGE AREA – WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA
04-23-6

  • VEHICLE LEAN/SAG WHEN OBSERVED FROM REAR OF VEHICLE
04-20-2

  • OIL LEAK – TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP) – 7.3L DIESEL
04-18-15

  • ADDING ADDITIONAL BULBS TO TURN
    INDICATOR OR HAZARD FLASHER CIRCUITS – SERVICE TIPS

04-18-6

  • DRIVEABILITY – NO START OR CONSTANT ENGINE MISFIRE – FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS – 6.0L DIESEL
04-18-5

  • AXLE – FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING
04-17-13

  • HARD START OR NO START – GPCM CONNECTOR SERVICE KIT AVAILABLE – 6.0L ENGINE
04-17-4

  • MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED – SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S) – SERVICE TIPS
04-16-4

  • REAR AXLE POPPING/CHATTER NOISE – DANA 80 MODEL DUAL REAR WHEEL (DRW)
04-15-10

  • OVERHEAD TRIP COMPUTER (OTC) DISTANCE TO EMPTY (DTE) INCORRECT
04-14-12

  • FRONT END ACCESSORY DRIVE (FEAD) BELT NOISE – VEHICLES BUILT PRIOR TO 6/1/2004 – 6.0L ENGINE
04-11-2

  • SUSPENSION – VEHICLE SWAY/LEAN DURING LOW SPEED TURNING MANEUVERS
  • NOISE – SUSPENSION – POPPING NOISE IN FRONT END
04-9-4

  • ENGINE – EXHAUST – TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM – 6.0L BUILT PRIOR TO 9/29/2003
  • NOISE – VIBRATION – TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM – 6.0L BUILT PRIOR TO 9/29/2003
04-9-3

  • DRIVEABILITY – RUNS ROUGH AND/OR LOW POWER – 6.0L DIESEL ENGINE ONLY
  • ENGINE – FUEL IN OIL – 6.0L DIESEL – INJECTOR DIAGNOSTICS
04-4-4

  • ENGINE – 7.3L DIESEL DI – HIGH PRESSURE OIL PUMP LEAK
03-23-2

  • BODY – MIRROR – EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT – SERVICE TIPS
03-22-2

  • NOISE – DRIVESHAFT CENTER BEARING NOISE – VEHICLES BUILT AFTER 6/1/2002
  • DRIVESHAFT – DRIVESHAFT CENTER BEARING NOISE – VEHICLES BUILT AFTER 6/1/2002
03-21-45

  • ENGINE – 7.3L – EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES
03-20-12

  • DRIVEABILITY – VARIOUS DRIVEABILITY CONDITIONS – 6.0L DIT ENGINE – VEHICLES BUILT BEFORE 9/29/03 – CALIBRATION UPDATE – RUNNING CHANGE
03-20-10

  • DRIVEABILITY – FUEL SYSTEM – INJECTOR COMBUSTION SEAL – INSTALLATION PROCEDURE – SERVICE TIP – 6.0L ENGINE
  • ENGINE – FUEL SYSTEM – INJECTOR COMBUSTION SEAL – INSTALLATION PROCEDURE – SERVICE TIP – 6.0L ENGINE
03-20-5

  • DRIVEABILITY – NO START/REPEAT STARTER FAILURE – REPEAT STARTER REPLACEMENT
  • ELECTRICAL – STICKING OR BINDING IGNITION LOCK CYLINDER BETWEEN START AND RUN
  • ENGINE – STARTING – STARTER STAYING ENGAGED AT START UP
03-20-3

  • DRIVEABILITY – MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457
03-19-10

  • BRAKES – BRAKE PULL – 4X4 F-250/350 AND 4X4 EXCURSION VEHICLES ONLY
03-18-1

  • ELECTRICAL – REMOTE KEYLESS ENTRY (RKE) – SERVICE TIPS
03-17-4

  • STEERING – STEERING WHEEL FIGHT AFTER RIDING OVER BUMPS/RUTS
03-14-8

  • TRANSMISSION – NEW TRANSMISSION COOLER FLUSHER – SERVICE TIPS
03-14-3

  • SUSPENSION – 4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT
  • AXLE – 4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT
03-11-10

  • BODY – WATER LEAK FROM ROOF OPENING PANEL – ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY
  • NOISE – RATTLE FROM ROOF OPENING PANEL AREA
03-11-2

  • SUSPENSION – ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT
  • AXLE – ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT
03-9-11

  • DRIVEABILITY – ROUGH IDLE AND/OR HESITATION ON ACCELERATION – VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY
03-8-3

  • ENGINE – ENGINE OIL LEVEL INDICATOR MARKINGS – REPORTS OF LOW OIL LEVELS
03-4-5

  • DRIVEABILITY – “WAIT TO START” LAMP DOES NOT OPERATE PROPERLY
  • ELECTRICAL – LAMP – “WAIT TO START” LAMP DOES NOT OPERATE PROPERLY
03-4-1

  • FRONT LOCKING HUBS – SERVICE TIP
03-3-7

  • BODY – PAINT – NO CLEARCOAT BLENDING – COLLISION MANUAL CHANGE
03-1-9

  • ENGINE – 6.0L DIESEL – AIR FILTER SERVICE, REMOVAL OR REPLACEMENT – SERVICE TIPS
02-25-2

  • ELECTRICAL – CDX6 RADIO DAMAGED DURING SERVICE SHIPPING – CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO – SERVICE TIPS
02-23-7

  • COOLING SYSTEM – MOTORCRAFT PREMIUM GOLD ENGINE COOLANT – SERVICE TIPS
02-21-13

  • ENGINE – STRAIGHTEDGE PROCEDURE FOR CHECKING CYLINDER HEAD AND BLOCK FLATNESS
02-21-1

  • TRANSMISSION – 4R100/E4OD – TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED
02-17-12

  • MOTORHOME GENERATORS – SHUT OFF WHEN FUEL TANK READS 1/4 FULL
02-17-6

  • LAMP – BRAKE – INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK
02-16-7

  • BODY – PAINT – APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS
02-16-3

  • PAINT – NEW POLISHING PRODUCTS – SERVICE PROCEDURES

07-1-7

  • MERCON® ATF REPLACED BY MERCON® V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
07-1-4

  • LACK OF COOLING FAN OPERATION – 6.0L
06-26-5

  • KING RANCH CREW CAB MODEL ONLY – WHITE CORROSION ON RUNNING BOARDS
06-26-1

  • MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS
06-25-14

  • 6.0L – COKING DEPOSIT DIAGNOSTICS – SERVICE TIP
06-24-6

  • 6.0L – BUILT ON OR BEFORE 9/29/2003 – DTCS P006A OR P132B – LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17
06-24-4

  • 6.0L – SERVICE REMANUFACTURED ENGINE, CYLINDER BLOCK, AND CYLINDER HEAD IDENTIFICATION
06-24-1

  • 6.0L DIESEL ENGINE – OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT
06-23-4

  • DRIVE-AWAY SHUDDER OR VIBRATION
06-23-2

  • 6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS – LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P0478, P2262, AND/OR P2263
06-22-15

  • HEATER CORE LEAKS – 6.0L ENGINE
06-22-12

  • WATER-IN-FUEL (WIF) LAMP ON / FLICKERING
06-22-3

  • WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START – 6.0L
06-21-19

  • HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)
06-21-10

  • 6.0L – REVISED CYLINDER HEAD FLATNESS CHECK PROCEDURE AND SPECIFICATION
06-21-2

  • COOLANT DEGAS BOTTLE OVERFLOW – 6.0L
06-19-14

  • NO CRANK / STARTER TERMINAL FATIGUE
06-19-6

  • 6.0L – MIL ON – P0401, P0402, P0404, P1335, LACK OF POWER, OR SURGE. EGR VALVE CLEANING PROCEDURE.
06-18-16

  • IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES – SERVICE TIP
06-17-7

  • ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS – SERVICE TIPS
06-15-8

  • KEYPAD DIAGNOSTICS – DEALER INSTALLED ACCESSORY
06-14-4

  • MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.
06-13-3

  • MISFIRE, LACK OF POWER, BUCK / JERK, EXCESSIVE SMOKE, CRANK / NO START – 6.0L ENGINE – DIAGNOSTICS FOR FUEL SYSTEM – SERVICE TIPS