Fulltext TSBs

Technical Service Bulletins

TSB
04-1-6
  • NOISE – DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING
  • TRANSMISSION – DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELERATION AND/OR BRAKING
Publication Date: January 15, 2004

FORD:
1998-2004 F-150

ISSUE:

Some 1998-2004 F-150 4X4 vehicles with a one piece drive shaft may exhibit a clunking or grunting noise and/or a shudder sensation from the driveline. The condition will typically occur during light to moderate acceleration from a stop and/or braking. This may be caused by the slip yoke not sliding smoothly on the transfer case output shaft splines.

ACTION:

To service, lubricate the slip yoke with Teflon Grease (D2AZ-19590-A). Refer to the following Service Procedure.

SERVICE PROCEDURE

  1. Road test the vehicle to verify the condition.
  2. Remove the driveshaft per Section 205-01 of the Workshop Manual.

    NOTE:INDEX (MARK) THE DRIVESHAFT YOKE TO AXLE FLANGE FOR REASSEMBLY.

  3. Lubricate the slip yoke with 7-13 grams (0.25-0.46 oz.) of Teflon Grease (D2AZ-19590-A).
  4. Re-index and reinstall the driveshaft per Workshop Manual.
  5. Check the transfer case fluid level and add MERCON Automatic Transmission Fluid XT-2-QDX if necessary.
  6. Road test to verify the condition is corrected.

PART NUMBERPART NAME
D2AZ-19590-ATeflon Grease

OTHER APPLICABLE ARTICLES:

NONE

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATIONDESCRIPTIONTIME
040106ALubricate The Slip Yoke With Teflon Grease Vehicles With One-Piece Driveshaft (Includes Time To Remove And Install Driveshaft)1.0 Hr.

DEALER CODING

BASIC PART NO.CONDITION CODE
460242

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.

Copyright © 2004 Ford Motor Company