Fulltext TSBs

Technical Service Bulletins

TSB
96-11-1
  • LOCKS – INTRODUCTION OF NEW LOCK DESIGN – SERVICE TIP
Publication Date: MAY 20, 1996

FORD:
1996 and after MUSTANG
LIGHT TRUCK:
1996 and after ECONOLINE, EXPLORER, F-150-350 SERIES
MEDIUM/HEAVY TRUCK:
1996 and after F & B SERIES

ISSUE:

A new single key lockset is being introduced.

ACTION:

Install new design lockset if lock replacement is required for vehicles built from the dates listed in the Vehicles with New Lock Designs Chart. Refer to the following Service Procedure for details.


VEHICLES WITH NEW LOCK DESIGNS
ModelAssembly Plant(s)Begin Build Date
ExplorerLouisville11/27/95
 St. Louis12/ 4/95
   
MustangDearborn11/15/95
   
F-700-900 & BusKentucky Truck1/ 1/96
 Immsa 
 Venezuela 
   
EconolineLorain10/30/95
   
F-SeriesMichigan Truck10/16/95
 Ontario 
 Kentucky Truck 
 Cautitlan 
 Venezuela 

SERVICE PROCEDURE

Refer to Figure 1 to view the difference between the old and new lockset designs.


Figure 1 – Article 96-11-1

If lockset replacement is necessary, order the needed components by referring to the following New Design Locksets Chart.

NEW DESIGN LOCKSETS
VehiclePart DescriptionPart Number
ExplorerLockset (Plain)F67Z-7822050-DB
 Lockset – Primary (2-Step Unlock)F67Z-7822050-EB
 Lockset – Primary (Anti-Theft)F67Z-7822050-FB
 Door Lock Cylinder Retainer (One Per Door)F67Z-7822023-AB
 Door Lock Cylinder Retainer – LiftgateF67Z-7822023-AC
 Liftgate Latch-To-Release RodF67Z-7843876-AB
 Door Lock Cylinder Rod – RH – 2-Door (Explorer)F67Z-9822134-AA
 Door Lock Cylinder Rod – LH – 2-Door (Explorer)F67Z-9822135-AA
 Liftgate Lock Cylinder PadF69Z-1143625-AA
   
MustangLockset (Without Anti-Theft)F6ZZ-6322050-A
 Lockset (With Anti-Theft)F6ZZ-6322050-B
 Lockset (With Anti-Theft And Passive Anti-Theft System (PATS))F6ZZ-6322050-C
 Lockset (Passive Anti-Theft System (PATS) Without Anti-Theft)F6ZZ-6322050-D
 Door Lock Cylinder Retainer (One Per Door)F58Z-1622023-AA
   
F-SeriesLocksetF6TZ-1522050-AA
 Door Lock Cylinder Retainer (One Per Door)F6TZ-1522023-AB
   
EconolineLockset – StandardF6UZ-1522050-AE
 Lockset – Anti-TheftF6UZ-1522050-BF
 Lockset – CutawayF6UZ-1522050-CE
 Door Lock Cylinder Retainer – Front And Sliding DoorsF67Z-7822023-AB
 Door Lock Cylinder Retainer – Rear Cargo DoorF6UZ-1522023-AA
   
F-700-900 & BusLockset – F-700-900F6HZ-6022050-AA
 Lockset – BusF6HZ-11582-BA
 Door Lock Cylinder RetainerF6TZ-1522023-AB

NOTE:DO NOT ATTEMPT TO CUT TWO (2) DIFFERENT KEY CODES ON ONE (1) KEY. BOTH SIDES OF THE KEY ARE REQUIRED TO FUNCTION THE KEY CYLINDERS ON THE NEW DESIGN LOCKSETS.

Replacement of lock cylinders is basically the same as for the previous lock design except for a slight difference in ignition lock removal and installation.

REMOVAL

  1. Turn ignition switch lock cylinder to RUN.
  2. Place a 3.17mm (1/8″) diameter wire pin or small drift punch in hole in lower steering column shroud under ignition switch. Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column cylinder housing.

INSTALLATION

  1. Install ignition switch lock cylinder by turning it to RUN position (Figure 2).


    Figure 2 – Article 96-11-1

  2. Verify that key is in RUN position by pressing down on spring-loaded retainer pin to see if it will fully depress into the cylinder.
  3. Insert ignition switch lock cylinder into steering column lock cylinder housing.
  4. Make sure ignition switch lock cylinder is fully seated and aligned in interlocking washer before turning ignition switch lock cylinder to OFF position. This will permit cylinder retaining pin to extend into steering column tube flange hole.

PART NUMBERPART NAME
F67Z-7822050-DBLockset – Primary – Plain (Explorer)
F67Z-7822050-EBLockset – Primary – 2-Step Unlock (Explorer)
F67Z-7822050-FBLockset – Primary – Anti-Theft (Explorer)
F6ZZ-6322050-ALockset – Without Anti-Theft (Mustang)
F6ZZ-6322050-BLockset – With Anti-Theft (Mustang)
F6ZZ-6322050-CLockset – With Anti-Theft And Passive Anti-Theft System (PATS) (Mustang)
F6ZZ-6322050-DLockset – Passive Anti-Theft System (PATS) Without Anti-Theft (Mustang)
F6TZ-1522050-AALockset (F-Series)
F6UZ-1522050-AELockset – Standard (Econoline)
F6UZ-1522050-BFLockset – Anti-Theft (Econoline)
F6UZ-1522050-CELockset – Cutaway (Econoline)
F6HZ-6022050-AALockset (F-700-900)
F6HZ-11582-BALockset (Bus)
F67Z-7822023-ABDoor Lock Cylinder Retainer (Explorer)
F67Z-7822023-ACDoor Lock Cylinder Retainer – Liftgate (Explorer)
F58Z-1622023-AADoor Lock Cylinder Retainer (Mustang)
F6TZ-1522023-ABDoor Lock Cylinder Retainer (F-Series/F & B)
F67Z-7822023-ABDoor Lock Cylinder Retainer – Front/Sliding Door (Econoline)
F6UZ-1522023-AADoor Lock Cylinder Retainer – Rear Cargo Door (Econoline)
F67Z-7843876-ABLiftgate Latch-To-Release Rod (Explorer)
F67Z-9822134-AADoor Lock Cylinder Rod – RH – 2-Door (Explorer)
F67Z-9822135-AADoor Lock Cylinder Rod – LH – 2-Door (Explorer)
F69Z-1143625-AALiftgate Lock Cylinder Pad (Explorer)

OTHER APPLICABLE ARTICLES:

96-7-2

WARRANTY STATUS:

Information Only

OASIS CODES:

112000


Copyright © 1996 Ford Motor Company