Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks
Sponsored by:
Sponsored by:

Fuel system wiring diagram

Thread Tools
 
Search this Thread
 
  #1  
Old 08-20-2015, 01:49 PM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
Fuel system wiring diagram

| Repair Guides | Wiring Diagrams | Wiring Diagrams | AutoZone.com


These are the same diagrams as in my Haynes manual. For a 1987 7.5L, figures 4 and 27 are applicable to me. The engine wiring diagram essentially just shows the ignition circuit, the chassis wiring diagram shows all the lights. I don't see the fuel system anywhere. I have 2 tanks but all the wires have been cut and I'm running an aftermarket pump on the rail using the front tank only. I'd like to get both tanks working again but most of the wires have been cut and/or spliced. Can anybody give me a diagram for the fuel system? Thanks....
 
  #2  
Old 08-20-2015, 03:04 PM
88XLTLariat's Avatar
88XLTLariat
88XLTLariat is offline
More Turbo
Join Date: Nov 2014
Location: Plainfield, IN
Posts: 674
Received 5 Likes on 5 Posts
Is this what you're looking for?
 
  #3  
Old 08-20-2015, 04:10 PM
rla2005's Avatar
rla2005
rla2005 is offline
Hotshot
Join Date: Oct 2005
Location: Kentucky
Posts: 19,586
Received 1,164 Likes on 919 Posts
Originally Posted by 88XLTLariat
Is this what you're looking for?
That's not going to work. The OP has a 1987 model year truck that uses two in-tank low pressure pumps and a single high pressure pump on the frame rail. Electrically it is very different from what you posted.

Courtesy of Subford:



OP: Please do not forget there is a Dual Function Reservoir between the tanks and the external high pressure pump.

courtesy of Steve83
 
  #4  
Old 08-21-2015, 09:34 AM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
Thanks rla! That is a huge help. I started to tackle this project when I got the truck but got sidetracked by other more pressing issues. I'm currently pulling the transmission to replacea chewed up ring gear on the flywheel. I have been hesitant to go from my current setup back to stock since the truck was originally a 5.8EFI engine, but after taking a second look at the parts, I think I can make everything work once I get some low pressure pumps in the tank.




On a side note, does anybody have a good source for the dual function reservoir? I found what I think might be the right part in the LMC catalog, but it was $250 - ouch! I'm never opposed to junk yard parts, but I like the peace of mind that new parts generally provide. Thanks again!
 
  #5  
Old 08-21-2015, 09:43 AM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
...since I'm running a carburetor, do I still need the high pressure pump after the dual function reservoir? What pressures are the low in-tank and the high frame-mounted pumps putting out?
 
  #6  
Old 08-21-2015, 10:50 AM
subford's Avatar
subford
subford is offline
Fleet Owner
Join Date: Aug 2005
Location: Easton,Ks
Posts: 23,603
Likes: 0
Received 228 Likes on 177 Posts
The LP pumps 6-12psi and are the same pumps Ford used with engines with carburetors.
The HP pump will put out 95-100psi into a blocked head.
 
  #7  
Old 08-21-2015, 11:25 AM
rla2005's Avatar
rla2005
rla2005 is offline
Hotshot
Join Date: Oct 2005
Location: Kentucky
Posts: 19,586
Received 1,164 Likes on 919 Posts
Thanks Bill!
 
  #8  
Old 08-21-2015, 11:35 AM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
Sorry if this is a dumb question....why do I need 100 psi if I'm running a carburetor? Why wouldn't the in-tank pumps be enough?
 
  #9  
Old 08-21-2015, 01:54 PM
subford's Avatar
subford
subford is offline
Fleet Owner
Join Date: Aug 2005
Location: Easton,Ks
Posts: 23,603
Likes: 0
Received 228 Likes on 177 Posts
With a carburetor you only use the pumps in the tanks.
The frame HP pump is for fuel injectors only and it uses a regulator to regulate the fuel pressure between about 30psi and 40psi for a V-8 depending on the amount of vacuum the engine is making.
 
  #10  
Old 08-21-2015, 03:28 PM
rla2005's Avatar
rla2005
rla2005 is offline
Hotshot
Join Date: Oct 2005
Location: Kentucky
Posts: 19,586
Received 1,164 Likes on 919 Posts
Originally Posted by DrZoom
Sorry if this is a dumb question....why do I need 100 psi if I'm running a carburetor? Why wouldn't the in-tank pumps be enough?
I missed the part you have a 460 engine...it was still carbed in 1987. My diagram is still not what you need. Sorry.
 
  #11  
Old 08-21-2015, 08:36 PM
subford's Avatar
subford
subford is offline
Fleet Owner
Join Date: Aug 2005
Location: Easton,Ks
Posts: 23,603
Likes: 0
Received 228 Likes on 177 Posts
Here is a wiring diagram for you:


/
 
  #12  
Old 08-25-2015, 02:26 PM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
Thanks. I'm still trying to figure out why there is no wiring diagram for my truck specifically.....

I spent the weekend replacing the flywheel, clutch,steering components and fuel pump. Once I get everything buttoned back up, I'm hoping to back the truck out of the garage and use the bucket on my tractor to lift the bed off and tackle the tank issues.
 
  #13  
Old 08-25-2015, 05:56 PM
DrZoom's Avatar
DrZoom
DrZoom is offline
Elder User
Thread Starter
Join Date: Apr 2015
Location: Boston, KY
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
Somewhat off topic, how difficult would it be to retrofit a mechanical fuel pump? Would it just be a matter of getting an older timing chain cover? I've been reading reviews on electric pumps and the theme seems to be either pay $50 and replace every 6 months, or pay $400 and get a longer service life. Are mechanical pumps more reliable? I know they have their issues if the truck hasn't been started in a while, but thought it was worth asking.


Edit: I'm on my third electric fuel pump this year.......
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
racine
Electrical Systems/Wiring
5
01-15-2023 06:44 PM
fiftyfordfloored
1968-Present E-Series Van/Cutaway/Chassis
6
07-06-2019 11:00 AM
fredweberjr
1987 - 1996 F150 & Larger F-Series Trucks
1
07-27-2008 04:44 PM
pjckm
1987 - 1996 F150 & Larger F-Series Trucks
2
05-17-2006 10:05 PM
van-man
1968-Present E-Series Van/Cutaway/Chassis
2
02-18-2006 03:33 PM



Quick Reply: Fuel system wiring diagram



All times are GMT -5. The time now is 12:39 AM.