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I found a crack in my SD's coolant reservoir

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  #16  
Old 04-03-2012, 02:42 PM
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I believe the material is polypropylene.

When I swapped mine, I took the online quote from another dealership and asked the local dealership parts guy to match it. He went about $5 more and said that was his best offer. I bought it there figuring $5 wasn't that big of a deal and I get it right there. Plus if there was a defect, I can return it or exchange it there.
 
  #17  
Old 04-03-2012, 06:34 PM
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Originally Posted by mwsF250
Guess I'm getting old. I'd rather invest my $$$ in retirement account than buying parts that can be easily repaired....

My tank feels like polyethylene (milk jug material) which is a very difficult polymer to get anything to adhere to.
Surprisingly, JB Weld DOES adhere. I've fixed a couple reservoirs this way, lasted many years, still holding when vehicles were sold.

Clean the surface VERY well and scuff with 180 grit sandpaper, clean again, lay on the JB. For even stronger repair, embed fiberglass cloth into the JB.
Gluing make sense if you have one weak point and after fixing it you can expect more years of service.
When it comes to plastic tank, that crack because of age -gluing one crack will only open another one soon after. New tanks are nice clear-white in color, while 10 years old tanks are dark brown. What do you think is happening here?
 
  #18  
Old 04-03-2012, 11:59 PM
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I don't believe the reservoir gets much above atmospheric pressure. Isn't it vented to the outside? I repaired one with Automotive Goop, $1.89 or so from Big Lots. Been four years and still holding strong.
 
  #19  
Old 04-04-2012, 12:54 PM
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The Degas bottle sees full system pressure - it's not like a traditional overflow bottle on a regular cooling system. This is why age/cracks matter so much more.
 
  #20  
Old 04-04-2012, 06:38 PM
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I stand corrected. I'm probably remembering wrong. I must have replaced the degas bottle on my SD, but patched one on my beater daily driver.
 
  #21  
Old 04-04-2012, 07:35 PM
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I currently have the same problem and have a coolant tank coming I ordered it from www.rockauto.com if it is not on the website now keep going back to it..they are the only place I found that had one I believe the part number is 603-413 and its a dorman part set me back $50 with shipping like I said its worth the wait for it because I too could not find it anywhere for a decent price
 
  #22  
Old 04-04-2012, 07:52 PM
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I have a rad repair kit with some sort of 2 part "epoxy" type stuff. it gets very hot when mixed and actually melts into the surface you put it on. great if the rest of the tank is ok. you can use it on plastic header tanks or other parts
 
  #23  
Old 04-04-2012, 11:25 PM
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Here are a couple of shots of the new tank.

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  #24  
Old 04-04-2012, 11:29 PM
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Tank looks nice, but GREEN COOLANT
 
  #25  
Old 04-05-2012, 09:01 AM
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Originally Posted by Kajtek1
Tank looks nice, but GREEN COOLANT
Thanks.

Anything bad about green ethylene glycol coolant? I just have to flush it more often than the gold stuff.
 
  #26  
Old 04-05-2012, 09:18 AM
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Have to watch the DCA levels in the coolant more closely and adjust it more often
 
  #27  
Old 04-05-2012, 11:24 AM
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Using green coolant on older vehicles in the past I had to replace several radiators due the internal build up, that cut down heat exchange.
Now even in my SD I am using Mercedes coolant and noticed that while hauling -my fan comes less frequently eventually saving me good amount of fuel.
On my Mercedes when fan clutch froze 2 years ago, I removed the fan and drive without it for 2 years. So far the hottest I got was 101F and engine temperature moved up only about 15 degrees when I got stuck in traffic.
 
  #28  
Old 04-05-2012, 02:17 PM
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Originally Posted by jh818
Thanks.

Anything bad about green ethylene glycol coolant? I just have to flush it more often than the gold stuff.
Absolutely nothing bad about it as long as you change it on schedule (just like any other coolant...)
2 years is recommended. Pushing past 3 is recipe for trouble. I have many vehicles I've run 20+ years on it (changing at least every 3 years), and the cooling systems are still spotless.
I use low to no silicate BMW or Honda labeled EG for all aluminum engines, and Peak in the Ford.
 
  #29  
Old 04-05-2012, 03:03 PM
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MB coolant with chem pack installed on new cars has 15 years change interval.
 
  #30  
Old 04-06-2012, 02:50 PM
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Originally Posted by Kajtek1
MB coolant with chem pack installed on new cars has 15 years change interval.
That is impressive! Is the chem pack an additive you dump in? Does it need to be renewed on a regular basis?
Do you have a part number or description I can use to do some research? With as many vehicles as I maintain, 15 years would be sweet. Biggest challenge may be remembering to change it after that long!
 


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