1994.5 - 1997 7.3L Power Stroke Diesel  

7.3 underhaul

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Old 12-06-2018, 02:02 AM
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7.3 underhaul

Iam getting ready to pull the engine out of the 96 to fix several leaks like the oil cooler seals, oil pan seal, both main seals, dipstick adaptor o ring, turbo o rings, hpop o rings, water pump and radiator and a couple other things but while Iam there i was planning on rolling new rod a main bearings in and i was wondering if someone could tell me if i need to replace the rotating assembly bolts and when I torque the main and rod bolts if i need to use 30 weight oil or just go clean and dry on the threads. On deere engines I’ve rebuilt before all this info is in the tech book but the haynes book i have for the 7.3 is kinda lacking in the real important info. Thanks
 
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Old 12-06-2018, 10:58 AM
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This will help - https://www.thedieselstop.com/faq/94...an/stjmain.htm Also, make sure to post pictures please. We love vehicle ****.

Do valve springs while the engine is out.

Consider e-fuel while this deep. EGT bung if you do not have one. Make sure those uppipes are not leaking.
 
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Old 12-06-2018, 11:06 AM
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If you do valve springs, shim them. Head studs are a good idea also. etc. etc. it never stops, lol.
 
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Old 12-06-2018, 12:06 PM
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Why valve springs, and ive got up pipe gaskets and manifold gaskets even though mine aren’t leaking
 
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Old 12-06-2018, 12:25 PM
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At that point you might as well do a full rebuild. You’ll have everything off but the heads and timing cove.
 
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Old 12-06-2018, 05:10 PM
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It tested great on the compression test and dosnt have much blow by and it doesn’t burn oil so Iam not going to pull the heads or the pistons just want to check the bearings. Ive got all new seals and o rings and gaskets its getting a water pump and hpop gaskets and o rings and a riff raff 4-4 turbo wheel
 
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Old 12-06-2018, 05:19 PM
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Plus i dont have plans in the future for high rps and high boost so i dont really think i need new valve springs or head studs
 
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Old 12-06-2018, 05:26 PM
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Originally Posted by FarmerJohn1996
Plus i dont have plans in the future for high rps and high boost so i dont really think i need new valve springs or head studs


You would be surprised how beat to **** high mile heads are on these, factory springs are very weak stock with age even worse...mine were in the low 70s for seat pressure at factory height! Not including worn seats and as the seats plus valves wear, you have less and less seat pressure. Mine were so clapped out, I could spin the spring on the seat BY HAND. Put boost on the backside of the valve and you can easily have them crack open. I turn same RPM as stock, but my valvetrain stability and ability to rev is totally different than stock. For $100 or so with shims, why would you not at this point? I recommend it to anyone with one of these trucks. With the engine out, you will be able to do them really fast. It also helps resale if you had to for some reason.

Do injector orings while it is all apart and consider injector shims too, if they are the original sticks. My cold starts are quite a bit easier now, for $75 it cannot be easier than now.

Also, budget a fresh LPOP while access is easy. I went with Melling as it comes recommended by everyone.
 
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Old 12-06-2018, 05:59 PM
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Unless you are having oil pressure problems I'd not worry about the bearings.. I've pulled motors apart with 300000 miles on them and could use the bearings over again. These things are not hard on bearings unless you abuse them.
But like stated before if your going to do them anyway you may as well do rings and heads

Just my opinion tho..

I'm doing 1 right now and I've done some of the stuff mentioned Pistons rings bearings valve springs heads all o rings and seals
 
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Old 12-06-2018, 08:40 PM
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Originally Posted by Hit Man X
You would be surprised how beat to **** high mile heads are on these, factory springs are very weak stock with age even worse...mine were in the low 70s for seat pressure at factory height! Not including worn seats and as the seats plus valves wear, you have less and less seat pressure. Mine were so clapped out, I could spin the spring on the seat BY HAND. Put boost on the backside of the valve and you can easily have them crack open. I turn same RPM as stock, but my valvetrain stability and ability to rev is totally different than stock. For $100 or so with shims, why would you not at this point? I recommend it to anyone with one of these trucks. With the engine out, you will be able to do them really fast. It also helps resale if you had to for some reason.

Do injector orings while it is all apart and consider injector shims too, if they are the original sticks. My cold starts are quite a bit easier now, for $75 it cannot be easier than now.

Also, budget a fresh LPOP while access is easy. I went with Melling as it comes recommended by everyone.
i dont think it wouls ever start any better then it will now its been in the teens every night here and it sets all week until the friday and the weekend and it starts great. If i was going to do valve springs do i need new bolts for the rocker arms? And i have a melling pump setting on the shelf waiting for this project. Actually i have about everything i think i need so far and we’re gonna test out the moroso oil pan gasket and see how it works.
 
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Old 12-06-2018, 08:41 PM
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Okay. Good luck with it.
 
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Old 12-06-2018, 08:55 PM
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What valve springs would you go with
 
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Old 12-06-2018, 09:21 PM
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Originally Posted by Hit Man X
This will help - https://www.thedieselstop.com/faq/94...an/stjmain.htm Also, make sure to post pictures please. We love vehicle ****.

Do valve springs while the engine is out.

Consider e-fuel while this deep. EGT bung if you do not have one. Make sure those uppipes are not leaking.
That diesel stop link is a way better book and has lots more info than my haynes manual thanks for the link
 
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Old 12-06-2018, 09:53 PM
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Originally Posted by FarmerJohn1996
What valve springs would you go with
Comp Cam 910-16 valve springs. And shim to the required height.
 
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Old 12-09-2018, 03:38 PM
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If you do decide to do the bearings, I would not replace any rod bolts. Anytime new rod bolts are used you should get the rods resized. I would clean everything good, a little oil on the threads and torque to spec.
 


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