2WD low gear mod how-to video!
#1
2WD low gear mod how-to video!
This modification is for trucks with working ESOF and will allow for you to use low gear in forward or reverse in 2WD. This is very useful for ZF6 trucks, but will greatly benefit an automatic truck as well.
We all know that reverse is entirely too fast in these trucks. This is the main reason why I did the video. When using 2WD low in reverse, I can back my 5th wheel trailer up at a slow walk speed with tons of power and control.
Enjoy, and get the mod done!
We all know that reverse is entirely too fast in these trucks. This is the main reason why I did the video. When using 2WD low in reverse, I can back my 5th wheel trailer up at a slow walk speed with tons of power and control.
Enjoy, and get the mod done!
#2
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#6
Clear, concise & easy to follow. It's a simple mod to do, I don't know why but I was expecting it to be a little more complex. (I think I'd read about someone else doing it using a relay to switch the power side) simple is always best. My thanks will be the first of many no doubt.
It really is very simple. It took me a while to get it done because I wanted it to look as factory as possible. I am very pleased with how it turned out.
It took me 8 months to find this truck. If I had been looking for one with a manual transfer case, well I would probably still be looking. ESOF is nice though, if I have to admit it. Reverse in a ZF6 truck is way to fast though, so this mod is essential for ZF6 at least and I see some benefit to the auto guys too.
I smiled a bit when I thought of the male-female connectors idea. I figured that was a pretty good idea in case there are problems with the new wiring or switch down the line somewhere. I can have everything back to OEM in less than 2 minutes really.
The switch came for a shop called Rocker Switch Pros (https://rockerswitchpros.com/) out of Charleston, SC. I had the switch in my hand 48 hours after placing the order and I am impressed. As you can probably see in the video, the engagement of the switch is very confident and solid. There are many, many options for the switch in regards to lighting and momentary and what not, and even more options for labeling. I Googled "custom automotive switch" and found these guys. I was very impressed with their selection and customization.
Thanks again for the advice and I am glad everyone seems to like it. I was very happy with how everything turned out and now when I go to back up the 5th wheel next time I just have to flip a switch instead of unplugging the OEM connector.
#7
Just so everyone's clear about the how and why this thread exists:
The electronic shift on the fly (ESOF) uses a vacuum solenoid to route vacuum to the "Auto" hubs on the front axle. These trucks, whether equipped with a manual or automatic transmission, suffer from a reverse gear that is geared much too high. This causes excess heat in an automatic transmission when backing a trailer or a back-up speed that's too fast without excessive "feathering" or riding of the clutch pedal when using a manual transmission. By using low range in the transfer case when backing (or moving heavy loads for short distances in ANY direction), the effective gear ratio is multiplied by 2.73 allowing much lower speeds to be attained without adding stress to the transmission or clutch.
Unfortunately for those with ESOF, the vacuum hubs, when operating correctly, will be commanded to "lock" when the transfer case is in the 4-Low position and in extreme cases when used on hard surfaces will break drivetrain parts due to binding when turning.
Also keep in mind that it doesn't matter if you have a manual or automatic transmission or a manual shift (NP271) or electronic shift (NP273) transfer case as any of these combinations can be equipped with ESOF. It simply depends on what options were selected when the pickup was ordered from Ford.
In the video attached, here is what the aforementioned switch is doing....and it's really this simple to do!
The electronic shift on the fly (ESOF) uses a vacuum solenoid to route vacuum to the "Auto" hubs on the front axle. These trucks, whether equipped with a manual or automatic transmission, suffer from a reverse gear that is geared much too high. This causes excess heat in an automatic transmission when backing a trailer or a back-up speed that's too fast without excessive "feathering" or riding of the clutch pedal when using a manual transmission. By using low range in the transfer case when backing (or moving heavy loads for short distances in ANY direction), the effective gear ratio is multiplied by 2.73 allowing much lower speeds to be attained without adding stress to the transmission or clutch.
Unfortunately for those with ESOF, the vacuum hubs, when operating correctly, will be commanded to "lock" when the transfer case is in the 4-Low position and in extreme cases when used on hard surfaces will break drivetrain parts due to binding when turning.
Also keep in mind that it doesn't matter if you have a manual or automatic transmission or a manual shift (NP271) or electronic shift (NP273) transfer case as any of these combinations can be equipped with ESOF. It simply depends on what options were selected when the pickup was ordered from Ford.
In the video attached, here is what the aforementioned switch is doing....and it's really this simple to do!
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#8
Reps for a good video.
I have both a manual t-case and manual hubs. I like to use low range in the t-case with hubs unlocked anytime I'm moving through the campground. Since my truck is straight piped, it greatly reduces engine load and noise. It also makes maneuvering loads in tight spaces much easier.
I have both a manual t-case and manual hubs. I like to use low range in the t-case with hubs unlocked anytime I'm moving through the campground. Since my truck is straight piped, it greatly reduces engine load and noise. It also makes maneuvering loads in tight spaces much easier.
#11
Just so everyone's clear about the how and why this thread exists:
The electronic shift on the fly (ESOF) uses a vacuum solenoid to route vacuum to the "Auto" hubs on the front axle. These trucks, whether equipped with a manual or automatic transmission, suffer from a reverse gear that is geared much too high. This causes excess heat in an automatic transmission when backing a trailer or a back-up speed that's too fast without excessive "feathering" or riding of the clutch pedal when using a manual transmission. By using low range in the transfer case when backing (or moving heavy loads for short distances in ANY direction), the effective gear ratio is multiplied by 2.73 allowing much lower speeds to be attained without adding stress to the transmission or clutch.
Unfortunately for those with ESOF, the vacuum hubs, when operating correctly, will be commanded to "lock" when the transfer case is in the 4-Low position and in extreme cases when used on hard surfaces will break drivetrain parts due to binding when turning.
Also keep in mind that it doesn't matter if you have a manual or automatic transmission or a manual shift (NP271) or electronic shift (NP273) transfer case as any of these combinations can be equipped with ESOF. It simply depends on what options were selected when the pickup was ordered from Ford.
In the video attached, here is what the aforementioned switch is doing....and it's really this simple to do!
The electronic shift on the fly (ESOF) uses a vacuum solenoid to route vacuum to the "Auto" hubs on the front axle. These trucks, whether equipped with a manual or automatic transmission, suffer from a reverse gear that is geared much too high. This causes excess heat in an automatic transmission when backing a trailer or a back-up speed that's too fast without excessive "feathering" or riding of the clutch pedal when using a manual transmission. By using low range in the transfer case when backing (or moving heavy loads for short distances in ANY direction), the effective gear ratio is multiplied by 2.73 allowing much lower speeds to be attained without adding stress to the transmission or clutch.
Unfortunately for those with ESOF, the vacuum hubs, when operating correctly, will be commanded to "lock" when the transfer case is in the 4-Low position and in extreme cases when used on hard surfaces will break drivetrain parts due to binding when turning.
Also keep in mind that it doesn't matter if you have a manual or automatic transmission or a manual shift (NP271) or electronic shift (NP273) transfer case as any of these combinations can be equipped with ESOF. It simply depends on what options were selected when the pickup was ordered from Ford.
In the video attached, here is what the aforementioned switch is doing....and it's really this simple to do!
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#15
now that is funny!