Replacing the Water Pump Info
Hello to all and thanks for all the great information that has been provided to me. I have completed tons of work on my 04 with the help of this forum. I searched tons of threads for information on water pump removal and fan removal. I would like to contribute with my "how to" on removing everything to get to the water pump.
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Good post rep sent
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fixxxer-upper:
thanks for the post! |
Awesome, I hope this gets copied and pasted into Bismics huge knowledge base!
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With some help from a person on another Forum, I have pictures to add to the write-up!
Water Pump pic: https://www.ford-trucks.com/forums/p...pictureid=8588 First - some information: 2003's and 2004.25's have water pump reliability issues. It's mostly due to the design, the water pump is smaller than a 2004 and up 6.0. The 2003 impeller is 90 mm diameter and 7 vanes. The larger pump is 100 mm impeller diameter and also 7 vanes. To fix it properly so the impeller doesn't break again you need to install a 2004 and up front cover and water pump. If you put another 03 water pump in it will just break later down the road. To make everything easier just order all the parts for an 05'. You'll need an '05 front cover, water pump, low pressure oil pump cover gasket, front cover gasket, front crank seal (front cover gasket and crank seal should come with new cover, if not then front crank seal comes with front cover gasket), and an intake manifold gasket set. You can leave the intake manifold on and sneak the front cover out but I always remove it. When you remove the front cover be sure to use a plastic scraper on the bed plate seams, if the ends of the bed plate gasket come off with the front cover the truck will need bed plate gaskets down the road for sure. When installing the cover make sure the two dowels are installed or else the low pressure oil pump will not line up. It sounds worse than it is, it's a relatively easy job. The only thing to watch out for is the bed plate seam and the only special tool you'll need is a front crank seal installer (and possible a wear ring remover if the front crank seal has been replaced in the past). Impeller upgrade pic: https://www.ford-trucks.com/forums/p...ictureid=12120
fixxxer-upper - hope you don't mind me adding on to your very helpful post. (ps - if you are reading this for the first time, send some more rep points his way) |
Thanks bismic.
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Just replaced the water pump in my 04 Excursion yesterday. I would add that it may be easier to access the fan nut with the intake side boost tube and the air cleaner removed. My fan was torqued to 10k ft lbs. Other than that, great write up. Helped a ton.
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Thanks
Great help changing the pump. Definitely needed the 18" pipe wrench.
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Need help on clarification on number 4. "Carefully detach the plastic covers that are snapped in on top of the fan shroud"
Do I need to ply any tap/clip to pull the cover off? Can this be done with just pulling the cover straight up, doesn't look like I can just pull by hands alone. Thanks, |
I used a couple flat screw drivers. there are 6 or 8 clips and you can pry them carefully 2 at a time.
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Originally Posted by mixerdrvr
(Post 11491970)
I used a couple flat screw drivers. there are 6 or 8 clips and you can pry them carefully 2 at a time.
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Originally Posted by VQT
(Post 11491875)
Need help on clarification on number 4. "Carefully detach the plastic covers that are snapped in on top of the fan shroud"
Do I need to ply any tap/clip to pull the cover off? Can this be done with just pulling the cover straight up, doesn't look like I can just pull by hands alone. Thanks, |
Finaly got it out, the shroud looks like it never been taken off. I made a few scatch to the holes that house the tabs. I can't believed that this thing never been off for it first 127,000miles.
Just bought this Excursion two months ago and it has 130,600 miles now. |
2005 excursion with 68,000 miles on it. Just bought it. When should the water pump be replaced? First diesel, so I am starting to do my research.
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If you arent having an overheating problem, i wouldnt worry about it.
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