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-   -   Crank pulley removal (https://www.ford-trucks.com/forums/782907-crank-pulley-removal.html)

Duke78 10-11-2008 06:41 PM

Crank pulley removal
 
Holy crap that bad boy is tight... Any tips on removing the crank pulley bolt would be great. Is it possible it's a left thread? The engine is a 300 L6. I have no impact wrench but i could possibly get one on loan, however i think it should be possible to loosen with a wrench.

Another question: Is it bad to wedge a wood block between the block and the crank to be able to torque the bolt?

chuck101st 10-11-2008 07:22 PM

Might be able to double wrench it. Take the box end of your wrench and put it on the bolt then take a bigger wrench and hook the box end of it over the open end of the first wrench. Or get a breaker bar. Usually use an impact though.

c4barnes 10-11-2008 08:21 PM


Originally Posted by Duke78 (Post 6638729)
Another question: Is it bad to wedge a wood block between the block and the crank to be able to torque the bolt?

Should be fine, if you can fit it. Just the other day I used a huge screwdriver in front of the connecting rods and away from the inside of the cylinder wall. In retrospect I should have wrapped in a rag, and used an "impact wrench" in the form of beating the snot out of a 1/2" breaker bar with a mini sledge. After 17 years of MA road salt, nothing less would work.

I also read about threading bolts through the pulley and wedging them against the timing cover. But all that got me was a new timing cover after breaking the webbing on it, and the ill temperament that led to the above measure. Good luck.

srercrcr 10-12-2008 06:09 AM

You really should have a basic manual like a Haynes.

c4barnes 10-12-2008 08:57 AM


Originally Posted by srercrcr (Post 6639841)
You really should have a basic manual like a Haynes.

Haynes suggested a chain wrench, which in my case was a knife at a gunfight, but as a general point, yes indeed.

Duke78 10-12-2008 09:59 AM

I have a chilton, but they don't get into detail regarding the crank pulley removal or installation for that matter...

5.0Torx 10-12-2008 11:15 AM

i have a big metal bar that fits over my socket wrenches whenever i need the extra leverage to break loose a rusty bolt. Alot of the time my impact wont break stuff loose all by itself. When that happens i just break it loose with my 4 foot lever arm wrench and then finish it off with the impact.

fmc400 10-12-2008 11:18 AM

I have a 2 foot breaker bar that has yet to be defeated. Whether it actually loosens something or simply shears it off, it has never failed to get something to move.

5.0Torx 10-12-2008 04:22 PM

yeah the bar i slip over my socket wrench is the same. either its coming off the easy way or its coming off the hard way lol. If its a specialty bolt though i try to take it easy and not let it get too hot and keep it well lubed. For stupid **** though, or if im angry, *snap*!

kotzy 10-12-2008 06:23 PM

If you have the drive plate or flywheel on the crank I'd use a big screwdriver in the flywheel teeth to hold the crank. As far as a block of wood between the lower end of a connecting rod and the block, or even the journal and the block I just don't think you and a two or even three foot bar will hurt anything, unless your the lad I saw carry 5- 98 lb bags of cement. If thats the case I don't know and sure don't want to give you any bad advice. kotzy

Duke78 10-13-2008 04:56 PM

Finally got the bolt. 4ft pipe on my 1/2" drive rachet, the bolt was a Nancy girl after that.

Anyway, i was pretty happy about it all, until i went to remove the pulley, that thing must be press fit on there also. Do i need a puller for this thing and since the pulley has a rubber ring between it and the hub i'm guessing a hook style puller will not work but rather the bolt on type i can attach to the threaded holes on the hub?

Do any of you know the bolt hole center spacing?


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