Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Pulled my oil pan -- found a surprise ! *** PICS ****

Thread Tools
 
Search this Thread
 
Old Jul 30, 2012 | 05:18 PM
  #1  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Pulled my oil pan -- found a surprise ! *** PICS ****

So after about 5 hrs of dinking around with the front axle, finally yanked the oil pan off the XLT 4WD.

This is what I found. Can anyone confirm this is another case of busted chain tensioner guides ? Also, check out the crud blocking off the pickup tube.


The question is , where are the other pieces ? I'm pretty sure there's more hiding somewhere.?!





 
Reply
Old Jul 30, 2012 | 05:46 PM
  #2  
pinellas50's Avatar
pinellas50
Senior User
Joined: Jul 2003
Posts: 270
Likes: 1
From: tampa bay area
That's absolutely pieces of a chain tensioner. I was just looking at mine 15 minutes ago.

You will probably find the rest still under the timing cover.
 
Reply
Old Jul 30, 2012 | 06:32 PM
  #3  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
Were those larger pieces under the oil pickup and blocking the oil from flowing?
 
Reply
Old Jul 30, 2012 | 08:26 PM
  #4  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Originally Posted by alloro
Were those larger pieces under the oil pickup and blocking the oil from flowing?
When the oil pan came down, the large pieces were in the oil pan, not in the pick-up tube. Which makes sense why the car was losing pressure at higher RPM's. My theory is, when more oil was sucked up at higher RPM's, the larger pieces got sucked up and blocked the flow. At idle, they would fall back down into the pan and pressure would return to normal.


At this point I'm debating whether to pull the engine out and do the work or change the guides and tensioners or do it in-frame.
 
Reply
Old Jul 30, 2012 | 08:55 PM
  #5  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,322
Likes: 5,132
From: 0,0,1
Club FTE Gold Member
I wouldn't be too quick to pull the engine. The limited firewall clearance makes it a less than pleasurable job. Most shops that have to do engine work will actually lift the entire body off instead.

Here's how lifting the body off is done: http://www.denlorstools.com/autoblog...oval-body-off/
 
Reply
Old Jul 30, 2012 | 09:07 PM
  #6  
pinellas50's Avatar
pinellas50
Senior User
Joined: Jul 2003
Posts: 270
Likes: 1
From: tampa bay area
There's no reason to pull an engine just to do timing chains. Just the fan/shroud, valve covers, PS pump, and the belt tensioner. It's not that bad of a job really to get to the chains. Read my other post on the trick for getting the fan off.

I haven't gotten to the point of putting new chains on yet so I can't comment on that part of the job yet. The video makes it look pretty easy as long as the cams don't move.

Here are three different web links I have saved pertaining to setting up timing chains. One is going to be a duplicate to the one I put in your other thread:

http://www.justanswer.com/car/094cp-...4l-engine.html

http://www.f150online.com/forums/art...r-engines.html

http://www.fordtruckclub.net/forum/s...ead.php?t=6012
 
Reply
Old Jul 30, 2012 | 09:19 PM
  #7  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Originally Posted by alloro
Most shops that have to do engine work will actually lift the entire body off instead.

Here's how lifting the body off is done: Expedition Cylinder Head Removal - Body Off | Denlors Auto Blog
Wow, I'll stick to taking the fan, shroud, radiator, etc off instead.

One question I DO have though. Will I have to take off the valve covers to replace those tensioners and guides or does the cover come off without the need to take them off ? Is there a step-by-step guide to remove the cover anywhere ? Thanks in advance. Great info.
 
Reply
Old Jul 30, 2012 | 09:44 PM
  #8  
5.4T's Avatar
5.4T
Elder User
Joined: Mar 2011
Posts: 817
Likes: 0
what caused this?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jul 30, 2012 | 09:51 PM
  #9  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Originally Posted by pinellas50
It's not that bad of a job really to get to the chains.
I'm thinking about passing on the chains right now. The plan is to replace the tensioners and guides for now. The first link you supplied does a great job explaining the procedure to getting the cover off. I don't think I saw anything about the valve covers. Do these stay on if I'm not changing the chains ?
 
Reply
Old Jul 30, 2012 | 09:53 PM
  #10  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Originally Posted by 5.4T
what caused this?

High mileage (150K +) and a poor Ford design for the tensioners, I think.
 
Reply
Old Jul 31, 2012 | 08:50 AM
  #11  
c_hohensee's Avatar
c_hohensee
Laughing Gas
15 Year Member
Joined: Feb 2006
Posts: 843
Likes: 0
Club FTE Gold Member
Originally Posted by MakDad
I'm thinking about passing on the chains right now. The plan is to replace the tensioners and guides for now. The first link you supplied does a great job explaining the procedure to getting the cover off. I don't think I saw anything about the valve covers. Do these stay on if I'm not changing the chains ?
The valve covers need to come off to take off the timing chain cover.
 
Reply
Old Jul 31, 2012 | 08:53 AM
  #12  
MakDad's Avatar
MakDad
Thread Starter
|
Freshman User
Joined: Jul 2012
Posts: 31
Likes: 0
From: McDonough, GA
Originally Posted by c_hohensee
The valve covers need to come off to take off the timing chain cover.
Thanks. Waiting for my CD Repair Manual to come in. Once that gets here, it's showtime !
 
Reply
Old Jul 31, 2012 | 09:35 AM
  #13  
bowesmobile's Avatar
bowesmobile
Junior User
Joined: Jul 2012
Posts: 51
Likes: 0
From: Powhatan
If you're going to replace the tensioners and you have to tear down the engine that far. I would say to replace the chains as well. Personally I would not want to go through all of that again. Also a tensioner failing at 150k miles is not a poorly designed part in my opinion. One failing at 50k, yes, but not 150k.
 
Reply
Old Jul 31, 2012 | 10:56 AM
  #14  
Moto Mel's Avatar
Moto Mel
Postmaster
Joined: Jan 2009
Posts: 4,584
Likes: 3
From: Chesapeake, Va.
Originally Posted by bowesmobile
If you're going to replace the tensioners and you have to tear down the engine that far. I would say to replace the chains as well. Personally I would not want to go through all of that again. Also a tensioner failing at 150k miles is not a poorly designed part in my opinion. One failing at 50k, yes, but not 150k.
Agreed .
I strongly suggest that you check the condition of your rod bearings and crankshaft before making a decision on just the guides and chains. It would be very bad to complete one job and then find that there are more issues that should have been addressed. I would, at least, check the last 2 on the crankshaft, that would be #s 4 and 8 rod bearings. you will need to check the top bearing shell, not just the lower half, as the compression pressure is on the top half on the rods and the bottom half on the mains.
It's not too bad of a job to check now that you have the pan off.
Good luck with it.
 
Reply
Old Jul 31, 2012 | 11:16 AM
  #15  
Papa Tiger's Avatar
Papa Tiger
Fleet Owner
10 Year Member
Community Builder
Liked
Loved
Joined: Mar 2012
Posts: 26,183
Likes: 4,151
From: Near Cal. Avenue
You need to clean very throughly due to grit, it may have pushed past the filter as by-pass operated. The oil galeries, the small orfice areas, and the VCT screens may all be contaminated. Clean now, new bearings if needed and parts up front for sure. Having to do the job right away again will get very expensive. That grit is bad news. Internal components of the motor are most certainly full of it. That's the safest bet. The chains probably chewed into the front of the block and cover putting metal and guide mess everywhere. The build up on the screen of the oil pickup is just part of what happens. I would check the internals of the oil pump, it could be junk now. I could expect this to get costly if not properly done.

Here is some info on a body lift operation.

http://www.denlorstools.com/autoblog...oval-body-off/
 
Reply



All times are GMT -5. The time now is 05:34 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE