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Old Jun 17, 2009 | 10:06 AM
  #1  
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What do you guys think???

I built this headache rack last night for a buddy of mine.
Just want some opinions / suggestions / modifications for the next one I build...

 
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Old Jun 17, 2009 | 10:18 AM
  #2  
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Holy Crap! I don't think you will have any issues with strength!
 
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Old Jun 17, 2009 | 10:21 AM
  #3  
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Well, my opinion (and remember...opinions are like *****...everyone has one!), it is kinda "big". It looks to "clunky". I don't argue the strength part of it though. Just wouldn't see it on my truck!
 
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Old Jun 17, 2009 | 10:53 AM
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I suppose it could double as a rollbar.

Clean your bed out.
 
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Old Jun 17, 2009 | 11:09 AM
  #5  
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Holy big metal, Batman! Sturdy is the word of the day for that.

Originally Posted by edjunior
(and remember...opinions are like *****...everyone has one!)
And they all stink.
 
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Old Jun 17, 2009 | 11:51 AM
  #6  
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that thing is huge!!!!!
 
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Old Jun 17, 2009 | 02:16 PM
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KSCRUDE
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Now that is a HEADACHE RACK.
 
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Old Jun 17, 2009 | 02:30 PM
  #8  
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That is freaking bad ***! I would suggest putting little tip's at the top for added functionality. I've never understood the rounded headache racks, this one looks AWESOME, but a ladder or wood could easily slide off the top of the rack.

Edit: I know from searching that there is not much talk of headache racks on these forums, but I'm enjoying all the headache rack love thats been going on the past few days in the SD forum.
 
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Old Jun 17, 2009 | 04:57 PM
  #9  
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ken kenmnedy
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looks good want mine to be made out of 2 inch tube and some expanded metal grating in there then rinio line it
 
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Old Jun 17, 2009 | 05:35 PM
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Allow me to respectfully disagree with some of the previous posts. I don't think sturdy is the word for it. The lower cross support actually looks a little bowed due to the weight of the upper structure. Either go larger low or smaller high. I think I would go smaller high so I'm not using so much of my trucks payload for the rack.

Also, you should angle cut the top support just like you did to the angled piece. That will eliminate the gap you have due to the harsher angle and it will add strength since the weight won't be resting entirely on the weld. If you leave it like it is, at least cap it so it won't collect water.

As long as you're using wide (4"?) rec tube steel, cut some holes and put some lights in there.

Food for thought.
 
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Old Jun 17, 2009 | 06:09 PM
  #11  
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Originally Posted by ken kenmnedy
looks good want mine to be made out of 2 inch tube and some expanded metal grating in there then rinio line it
I can make it for ya if you give me a drawing and size of tubing you would want to use..
 
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Old Jun 17, 2009 | 06:12 PM
  #12  
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Originally Posted by Rush117
Allow me to respectfully disagree with some of the previous posts. I don't think sturdy is the word for it. The lower cross support actually looks a little bowed due to the weight of the upper structure. Either go larger low or smaller high. I think I would go smaller high so I'm not using so much of my trucks payload for the rack.

Also, you should angle cut the top support just like you did to the angled piece. That will eliminate the gap you have due to the harsher angle and it will add strength since the weight won't be resting entirely on the weld. If you leave it like it is, at least cap it so it won't collect water.

As long as you're using wide (4"?) rec tube steel, cut some holes and put some lights in there.

Food for thought.
its not bowed trust me. its a 2x2 thick wall steel piece on the bottom. and your right it is 4in, and i'm gunna be running led ovals in there. and I filled in the gaps on the inside corners on the top. And surprisingly the rack it self is pretty light
 
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Old Jun 17, 2009 | 07:36 PM
  #13  
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I would use only the 2"x2" material used horizontally having a 3"-3.5" gap between each horizontal bar. It will provide a clean looking and functional headache rack.
 
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Old Jun 17, 2009 | 07:55 PM
  #14  
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Dually TAS
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Originally Posted by Rush117
The lower cross support actually looks a little bowed due to the weight of the upper structure.
I dout it bowed and am pretty sure it shrank from heat. I'm no expert welder but I did sleep at a Holiday Inn express last night.
 
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Old Jun 17, 2009 | 07:57 PM
  #15  
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Is that finished product as far as framing goes?
 
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