Notices

C6 rebuild ?

Thread Tools
 
Search this Thread
 
Old Apr 29, 2009 | 09:34 PM
  #1  
littlefuzz's Avatar
littlefuzz
Thread Starter
|
New User
Joined: Oct 2006
Posts: 16
Likes: 0
C6 rebuild ?

Ok, I just swapped tailshafts and replaced the clutches in my C6. Should I be able to turn the shaft after everything is put together? I was thinking if might be because I have new clutches? This is my first rebuild so I ain't got a clue. Everything seemed to line back up fine, I had a rough time getting the clutches to line up. I'm sure there's got to be an easier way. The front went right back in and sit down like it should but I just can't turn it like I can the old one, did I screw something up? Oh, BTW, it ain't in park either
 
Reply
Old Apr 29, 2009 | 09:48 PM
  #2  
indianajo's Avatar
indianajo
Junior User
Joined: Feb 2009
Posts: 60
Likes: 0
From: jeffersonville, IN
stack free play

Yes, everything should turn easily. There has got to be free play in the stack after you put the pump on. With the pump tight, pry everything up and down with a screwdriver. There should be between 1/32 and 1/16 free play - see the rebuild manual for the exact amount. Usually excessive tightness is caused by one of the clutch plates or steels not being engaged in the next drum properly. You have to pre-align them with a pick or small screwdriver,then you still need to wiggle going down. The top drum has a particular feel when it is right, it wiggles less when it is settled properly. You can adjust the stack play by buying a collection of different thickness top shims at, for example, NAPA, but usually when the stack is assembled properly a used transmission will have too much free play, not too little.
Another common problem causing inadequate free play, is that one of the thrust washers or shims has come off the stack and is cocked against something, often the ears are now bent. Replacement thrust washers will also be in the NAPA washer and shim kit. The thrust washers and spacers should be stuck to the part the ears nest into with vasoline-petroleum jelly. Do not use any other type of grease, it won't dissolve like petroleum jelly. The stuff from the baby section of the supermarket. This will keep them from coming off and going crooked or getting bent.
 

Last edited by indianajo; Apr 29, 2009 at 09:54 PM. Reason: more common problems
Reply
Old Apr 29, 2009 | 09:56 PM
  #3  
littlefuzz's Avatar
littlefuzz
Thread Starter
|
New User
Joined: Oct 2006
Posts: 16
Likes: 0
You're talking about shaft movement in and out, right? I think I got all of the clutches engaged, it felt like it. I was wondering about spinning the shaft like the engine would, should I be able to like I can on the old one?
 
Reply
Old Apr 30, 2009 | 08:56 AM
  #4  
mark a.'s Avatar
mark a.
Lead Driver
20 Year Member
Photogenic
Joined: Mar 2004
Posts: 8,922
Likes: 153
Did you try it after you put the snap ring on ?
 
Reply
Old Apr 30, 2009 | 10:59 PM
  #5  
littlefuzz's Avatar
littlefuzz
Thread Starter
|
New User
Joined: Oct 2006
Posts: 16
Likes: 0
it seemed all fine until I bolted the front on. I'm going to tear it back down and do it again.
 
Reply
Old May 2, 2009 | 08:51 AM
  #6  
indianajo's Avatar
indianajo
Junior User
Joined: Feb 2009
Posts: 60
Likes: 0
From: jeffersonville, IN
stack free play

No, I'm not talking about the tailshaft when refering to stack free play. With the valve body out, and the pump screwed down, pry with a screwdriver on the toothed edge of a drum towards the back. Then pry it forwards. Measure the amount it moved. I don't use an instrument, I can see that it is 1/32" to 1/16" visually. If you don't have some stack play, the transmission won't rotate, and it is not assembled properly. Either a washer has fallen off crooked (use petroleum jelly to stick them on, no other kind of grease) or a clutch isn't fully engaged. Getting the clutch engagement right is tricky, I had to put the pump on 3 times last month before I got it right. I balance the transmission on its tailshaft between my knees while I sit on a log, that is the only way I can get the clutches to engage right. See the ATSG transmission rebuild book, JC Whitney PN ZW167280, warning: order by mail without phone number or Email address, otherwise they will drive you crazy with 3 ads a day. 761 Progress parkway, lasalle, Il 61301. Good Luck.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
slidingdelta
1983 - 2012 Ranger & B-Series
16
Jun 4, 2009 07:25 PM
hunteradams7
1987 - 1996 F150 & Larger F-Series Trucks
16
Mar 23, 2009 05:47 PM
Tim Shultz
1994.5 - 1997 7.3L Power Stroke Diesel
6
Mar 26, 2008 10:11 AM
Greywolf
Tennessee Chapter
5
Jan 14, 2007 02:12 PM
58 60 f-100
Clutch, Transmission, Differential, Axle & Transfer Case
1
May 21, 2004 10:03 AM




All times are GMT -5. The time now is 05:57 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE