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Crank Position Sensor Replacement

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Old 11-22-2017, 06:48 PM
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Crank Position Sensor Replacement

Hey everyone,

New to the forums, thought I would post my first question. I have a 2012 f150 fx4 with the 5.0. I need to change out the crank position sensor but need some help. I located the sensor on the back side of the head on the right side of the motor, but replacing it looks like quite the challenge, its a tight squeeze. Anybody have any tips for me as dar as swapping out thw CKP sensor?

Thanks in advance!
 
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Old 11-22-2017, 08:33 PM
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I think intake manifold should be removed to get at the crank sensor, for some reason I remember looking this up before...
 
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Old 11-23-2017, 03:59 PM
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Originally Posted by fastback89
I think intake manifold should be removed to get at the crank sensor, for some reason I remember looking this up before...
Correct!

SECTION 303-14: Electronic Engine Controls 2012 F-150 Workshop Manual
REMOVAL AND INSTALLATION Procedure revision date: 10/31/2011

--------------------------------------------------------------------------------

Crankshaft Position (CKP) Sensor — 5.0L (4V)
Removal

Remove the intake manifold. For additional information, refer to Section 303-01C .
Disconnect the Cylinder Head Temperature (CHT) sensor electrical connector.
Disconnect the Crankshaft Position (CKP) sensor electrical connector.
NOTE: The Crankshaft Position (CKP) sensor bolt is part of the CKP sensor and cannot be removed.

Loosen the bolt and remove the CKP sensor.
Installation

NOTE: The Crankshaft Position (CKP) sensor bolt is part of the CKP sensor and cannot be removed.

Position the CKP sensor and tighten the bolt.
Tighten to 10 Nm (89 lb-in).
Connect the CKP sensor electrical connector.
Connect the CHT sensor electrical connector.
Install the intake manifold. For additional information, refer to Section 303-01C.

SECTION 303-01C: Engine — 5.0L (4V) 2012 F-150 Workshop Manual
IN-VEHICLE REPAIR Procedure revision date: 10/31/2011

--------------------------------------------------------------------------------

Intake Manifold Removal

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

Release the fuel system pressure. For additional information, refer to Section 310-00 .
Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
Disconnect the Throttle Body (TB) electrical connector.

Disconnect the Evaporative Emission (EVAP) canister purge valve tube and electrical connector. For additional information, refer to the quick connect coupling procedure in Section 310-00 .
Detach the EVAP tube retainer from the fuel rail.

Remove the crankcase ventilation tube. For additional information, refer to the quick connect coupling procedure in Section 310-00 .

Disconnect the fuel supply tube. For additional information refer to the quick connect procedure in Section 310-00 .

Release the clamp and disconnect the vacuum tube from the intake manifold.

Remove the LH and RH fuel rail insulators.

NOTE: The 4 LH fuel injector electrical connectors are shown, the 4 RH fuel injector electrical connectors are similar.

Disconnect the 8 fuel injector electrical connectors.

Detach the 4 wiring harness retainers from the rear of the intake manifold.

Detach the heater hose retainer and position the heater hose aside.

NOTE: It is not necessary to remove the fuel rail from the intake manifold assembly.

Remove the 4 fuel rail bolts.

Loosen the 6 bolts and remove the intake manifold.
Discard the gaskets.

Installation

Using new gaskets, install the intake manifold.
Tighten the 6 intake manifold bolts in the sequence shown in 2 stages.
Stage 1: Tighten to 10 Nm (89 lb-in).
Stage 2: Tighten an additional 45 degrees.

Install the 4 fuel rail bolts.
Tighten in the sequence shown in 3 stages.
Stage 1: Hand tighten.
Stage 2: Tighten to 10 Nm (89 lb-in).
Stage 2: Tighten an additional 90 degrees.

Position the heater hoses and attach the heater hose retainer.

Attach the 4 wiring harness retainers to the rear of the intake manifold.

NOTE: The 4 LH fuel injector electrical connectors are shown, the 4 RH fuel injector electrical connectors are similar.

Connect the 8 fuel injector electrical connectors.

Install the LH and RH fuel rail insulators.

Connect the vacuum tube to the intake manifold.

Connect the fuel supply tube. For additional information, refer to the quick connect coupling procedure in Section 310-00 .

Install the crankcase ventilation tube. For additional information, refer to the quick connect coupling procedure in Section 310-00 .

Connect the Evaporative Emission (EVAP) purge valve tube and electrical connector. For additional information, refer to the quick connect coupling procedure in Section 310-00 .
Attach the EVAP tube retainer to the fuel rail.

Connect the TB electrical connector.

Install the Air Cleaner (ACL) outlet pipe. For additional information, refer to Section 303-12 .
 
  #4  
Old 11-23-2017, 06:18 PM
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Thank you gentlemen, exactly what I was looking for.
 
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