Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

high pressure oil system failure

Thread Tools
 
Search this Thread
 
Old Feb 26, 2009 | 11:53 PM
  #1  
Eric_F250's Avatar
Eric_F250
Thread Starter
|
Senior User
Joined: Aug 2007
Posts: 225
Likes: 1
high pressure oil system failure

halfway to work this morning, i blew a hole in one of my high pressure oil hoses- popped right through the stainless braided sleeve! lost oil pressure and the thing died right away.

it looked like i had simply poured five gallons of oil all over the engine like syrup on a flapjack.

an $80 tow and $300 in new parts and i was good to go, or so i thought. as i was driving it away from the shop, i noticed i had the most crappy steering imaginable. i took it back and we figured out that the steering gear box was shot. best we can figure is the combination of me going 75mph at the time, no power assist on steering after hose failure (due to engine shutting down), and me pulling over to the roadside was enough to strip the gears out. so i get to spend another $350 tomorrow. sweet.

anyone had a similar experience? the truck cranks and cranks before starting now, when before it would fire right up- air? any hints on recovering from the oil soaking? other things to watch for?

thoughts? comments? condolences?

-e
 
Reply
Old Feb 27, 2009 | 12:43 AM
  #2  
jimwilsonmasonry's Avatar
jimwilsonmasonry
Elder User
Joined: Jan 2008
Posts: 644
Likes: 0
From: indy
its gonna take it a while to start till the air gets out just drive it hard
 
Reply
Old Feb 27, 2009 | 01:25 AM
  #3  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Eric, it will take time for the air to get out. Just run the weeee out of it. As far as cleaning, lots of degreaser, and low pressure water. Alot of people like the simple green, but it will leave a white film on everything.
 
Reply
Old Feb 27, 2009 | 06:17 AM
  #4  
jeep1947's Avatar
jeep1947
Senior User
Joined: Oct 2005
Posts: 400
Likes: 0
From: Jeffersonville IN
Club FTE Silver Member

Eric, I use Super Clean get it at wal-mart use it on warm engine full strength to get all the mess off I use a garden hose with a good nozzle, just watch alternator, IDM and other electrics. Does a good job and leaves no residue.
 
Reply
Old Feb 27, 2009 | 06:50 AM
  #5  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
Been there...
But I blew the fitting out of the HPOP, stripped the threads right out of it. I was on some back roads so I just coasted off to the side. No steering trouble, but I had oil drip from my inner fender for almost 6 months, no kidding!
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Feb 27, 2009 | 11:28 AM
  #6  
96P_Stroke4x4's Avatar
96P_Stroke4x4
Smokin'
Joined: Nov 2003
Posts: 539
Likes: 0
From: Aston
Club FTE Silver Member

ditto on the cranking. it will take a few miles (50-100) to work all the air out of the system. been there. i had one of my hoses get a hole because it rubbed through on the fpr (i rerouted the hpo hose for the hpx mod) so it was my fault. lesson learned. make sure the hose isn't rubbing on anything.
 
Reply
Old Feb 27, 2009 | 11:46 AM
  #7  
bmxstreet15's Avatar
bmxstreet15
Senior User
Joined: Jan 2009
Posts: 138
Likes: 0
From: Festus, MO
i dont buy the steering box bs. I just blew my pressure line clean out of my power steering pump and had to drive 15 miles w/o power steering. when I got to autozone I purchased a new line and changed it on the spot. Took about 20 minutes and a quart of fluid. My box is fine. Mine actually seems to steer smoother/better after the line was replaced. As for the oil system, it takes time to bleed the air out, I use engine brite and a garden hose. and non-chlorinated brake parts cleaner for the hard to reach places.
 
Reply
Old Feb 27, 2009 | 12:08 PM
  #8  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
$80 tow yes
But $300 in parts. What did you replace? I would just think hose(s) and they are not that expensive.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 27, 2009 | 12:49 PM
  #9  
BlueMule's Avatar
BlueMule
Posting Guru
Joined: Nov 2001
Posts: 1,743
Likes: 2
From: Ft Scott
I ain't buying the steering box story either. With that much oil all over the engine compartment I bet the belts and pulleys all got oiled and the belt is just slipping on the power steering pump.
 
Reply
Old Feb 27, 2009 | 02:03 PM
  #10  
Eric_F250's Avatar
Eric_F250
Thread Starter
|
Senior User
Joined: Aug 2007
Posts: 225
Likes: 1
got it back from the shop just now. the hose i needed came as part of a kit i guess that both hoses, other seals, and galley plugs (so i was told). shopping for the hoses alone last night online i found the hoses for 279, so the 300 for those and other thingies sounded not too bad.

as for the steering box... the oil soaked pulley was what i thought of first too, but with engine off and wheels straight we observed a LOT of motion in column all the way down to the box that translated to zero motion out of the box. we are talking like 90 degrees to each the left and right before moving the arm that comes out of box.

steering already had a few inches of play anyhow, so i think it had been on its last legs for some time. the new one works great, although i have to say i got used to the loose steering and now the tighter action feels weird.
 
Reply
Old Feb 27, 2009 | 06:29 PM
  #11  
glasseater's Avatar
glasseater
Posting Guru
Joined: Mar 2007
Posts: 1,842
Likes: 2
From: hillsborough nj
Originally Posted by Eric_F250
got it back from the shop just now. the hose i needed came as part of a kit i guess that both hoses, other seals, and galley plugs (so i was told). shopping for the hoses alone last night online i found the hoses for 279, so the 300 for those and other thingies sounded not too bad.

as for the steering box... the oil soaked pulley was what i thought of first too, but with engine off and wheels straight we observed a LOT of motion in column all the way down to the box that translated to zero motion out of the box. we are talking like 90 degrees to each the left and right before moving the arm that comes out of box.

steering already had a few inches of play anyhow, so i think it had been on its last legs for some time. the new one works great, although i have to say i got used to the loose steering and now the tighter action feels weird.
probably just really weird timing with the steering box...
as for the HPOP, it will take a couple HARD miles... took mine over 100 miles driving hard to clear it up completely
 
Reply
Old Feb 28, 2009 | 06:36 AM
  #12  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
Now that I think about it, I drove the truck home about 4 miles once with a cracked ps pump bracket and no belt at all, no steering or anything. No problems with the box...

Also, each high pressure oil line cost about $80, I have no idea what the Kit is they are referring to...
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Feb 28, 2009 | 08:22 AM
  #13  
Fullcrew7.3's Avatar
Fullcrew7.3
Logistics Pro
Joined: Jan 2005
Posts: 4,129
Likes: 4
From: Brandon, MB
Club FTE Silver Member

Hope this never happens to me! Good to know ahead though.... Hope things work out...
That steering thing sounds real fishy. I agree with Jim and Rodney. It's probably just the belt slipping. Those boxes are real tough.
 
Reply
Old Feb 28, 2009 | 10:51 AM
  #14  
Eric_F250's Avatar
Eric_F250
Thread Starter
|
Senior User
Joined: Aug 2007
Posts: 225
Likes: 1
coincidence- maybe. bad box- definitely. lots of motion going into box and none coming out.

no moral to this story really other than now i know what the powerstroke engine cover is for. had i had that mounted up, i could have saved 12 bucks at the u-wash-it! i think i got 90% of the oil all cleaned up. it's starting better now, and runs well.
 
Reply
Old Feb 28, 2009 | 01:11 PM
  #15  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

The moral of this story is ask the forum for help first. I've got about 10 hpop lines in the shop just collecting dust. And would have been happy to send you one. LOL But I understand your situation. Just glad you got it fixed.
 
Reply



All times are GMT -5. The time now is 05:04 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE