For those that are nearing the end of the 3 yr / 36 k warranty you may want to consider a few things. Ford has issued some TSB's on items that may become problems over time (or may have already been). Before the end of the warranty, check your system over to see if you are beginning to have issues in these areas (sometimes they are not real noticeable at first, but get worse with time, some are just aesthetics):

1. Window scratched by improper seal causes scratching on the windows fic - they replace the seals (TSB 07-10-5)
2. Vibration/Hop at 40-48 MPH, Truucks with Trailer Hitch:
(they put a dampner kit in) TSB 07-5-11 (damper kit (P/N 5C3Z-5D008-A))
and
Steering Wheel Shimmy After Riding Over Bumps/Ruts: fix- various things, including a steering dampner upgrade (TSB 07-10-10)
and
DRIVE-AWAY SHUDDER OR VIBRATION fix - shim (TSB 06-23-4)
3. 2005-07 Bucking/Jerking when Towing: fix - computer update (TSB 07-6-9)
4. 2005/06 F-Series Front Suspension Bottoms Out: fix - new jounce bumpers (TSB 08-12-12)
5. 2005-07 4X2 Front Wheel Bearing Noise: Fix is revised dust shields Trucks built before 7-21-06 (TSB 06-16-2)
6. 2005-07 Bucking/Jerking when Towing: fix - revised computer program
(TSB 07-6-9)
7. Driveability / Hard start / rough idle / Surge - computer program to install the inductive heat flash if you do not have it, and PCM update. (TSB 07-05-04 and 06-23-9)
8. Light Surge after Turbo Replacement: fix Turbo VGT replacement and new turbo oil line (TSB 05-21-5)
and
WHINE/WHISTLE NOISE-6.0L fix - Replace the EGR cooler to Y-pipe gasket (TSB 05-21-9)
9. LACK OF A/C COOLING DUE TO DESICCANT MATERIAL CLOGGING THE ORIFICE TUBE fix - flush and repair (08-13-5)
10. RUST STAINS ON THE EDGES OF THE FRONT BUMPER CENTER VENT AND FOG LAMP OPENINGS (TSB 08-12-6)
11. LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE fix - replace (TSB 07-4-3)
12. VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE fix - various (TSB 08-24-2)
13. STUCK OR JUMPING / BOUNCING / ERRATIC SPEEDOMETER AND/OR TACHOMETER fix - replace cluster (TSB 07-11-2)
14. DRIVELINE NOISE UNDER LIGHT LOAD - 40-50 MPH (64-80 KM/H) - 6.0L REGULAR CAB 4X2 WITH 137 INCH WHEELBASE fix - replace driveshaft (TSB 07-13-7)
15. TAILGATE STRIKER - NOISE/RATTLE fix - parts replacement (TSB 07-25-2)
16. BELT CHIRP - POWER STEERING PUMP PULLEY ALIGNMENT - 6.0L - VEHICLES BUILT BETWEEN 1/1/2006 - 8/31/2006 fix - parts replacement (TSB 07-26-1)
17. WATER LEAKS - ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH fix - new seal (TSB 08-24-8)

Also - get someone to listen closely to your front wheels when you pull into a parking space OR check for vacuum leaks on the front wheel hubs. They are a little weak.

Be sure to look over the truck closely (look for leaks, listen for odd sounds, any bad smells, smoke, loss of coolant, grabbing brakes, bad A/C performance, rough starts, really poor fuel economy, etc). Many issues may be covered by the 5yr/100k warranty if you really do find a problem (or the 5yr/60k if you bought the truck after July 14 2006 IIRC), but you never know.

FYI - The book calls for a tranny flush at 30k (or you can drain the fluid and change the external filter)

I am not saying to fabricate problems, but pay attention to these potential trouble spots.

I had the steering dampner and the window seals done. I paid (apprx $100)for the updated flash on the computer processors (PCM, ECM, etc) and very glad I did!<!-- / message --><!-- sig -->

 

I think most of these TSB's are findable here and on other sites, but if anyone wants a copy (or can't find a link), let me know.

 

thanks for the info..my 06 3yr 36k is up on jan 09..the only thing it's been in for was the vss,but it does have a small oil leak and scratches in the windows.besides that this truck has been great..06 6.0 cc drw fX4

 

Bismic - Great info and thanks for posting. Question though. I got the Premium Care ESP and it expires in 2011. Will these items or can these items still be fixed on my truck without the out of pocket expense other than my deductible? Just wondering because I have the window scratches as well as the need for the steering damper fix. Thanks.

 

It could cover some of the items ... depending on the Plan. The plan below states it covers seals, so the window seals should be covered. I am not convinced that they would replace the windows under this coverage however. It may depend on the dealership.

EDIT - will post more info in another post

Ford Extended Warranty - Genuine Ford ESP

Diesel EngineCARE Plus 6.0, 6.4 and 7.3 L

7 Year / 200,000 Mile Coverage

21 Covered Components:

• Internal Lubricated Parts
• Cylinder Block
• Cylinder Heads
• Oil Pump
• Timing Chain Cover
• Timing Chain (Gears or Belt)
• Turbocharger (Factory Installed)
• Thermostat
• Thermostat Housing
• Water Pump
• Fuel Injectors
• Flywheel
• Manifold (Exhaust and Intake)
• Manifold and Bolts
• Oil Pan
• Seals and Gaskets (Includes Cylinder Head Gasket)
• Valve Covers
• Crankcase Oil Cooler
• EGR Cooler
• Fuel Injection Pump
• Fuel Injection Pressure Regulator

Regular Price: $2,500*

Our Price: $2,050*

 

Just looked over the "PremiumCare" ESP. Looks like it would cover most of the items we discussed (at a standard $100 deductible). Keep in mind several of the items listed wouldn't cost much more than the $100 deductible (like the computer flashes).

http://www.fordwarrantys.com/premiumCare.cfm

Engine

• All internal lubricated parts
• Cylinder block
• Cylinder heads
• Diesel injectors and lines
• Diesel injector pump
• Diesel lift pump
• Engine mounts
• Flywheel
• Flywheel ring gear
• Gas fuel injectors and lines
• Harmonic balancer and bolt
• Manifold & bolts, exhaust
• Manifold & bolts, intake
• Oil pan
• Oil pump
• PCM Module
• Radiator and radiator fan
• Radiator fan clutch or motor
• Seals and gaskets
• Thermostat
• Thermostat housing
• Timing chain cover
• Timing chain, gears or belt
• Turbocharger/Supercharger unit, factory-installed
• Valve covers
• Water pump

Transmission

• All internal parts
• Governor assembly
• Kickdown linkage
• Release hubs and bearings
• Seals and gaskets
• Torque converter
• Transfer case, including internal parts
• Transmission case
• Transmission linkage
• Transmission module, external
• Transmission mounts
• Vacuum module

Front-Wheel Drive

• Axle shafts
• Bearings, front-wheel
• Bearings, rear-wheel
• Constant velocity and universal joints
• Final-drive housing and all internal parts
• Hubs, automatic front-locking (four-wheel drive)
• Locking rings (four-wheel drive)
• Seals and gaskets

Rear-Wheel Drive

• Axle shafts
• Bearings, front-wheel
• Bearings, rear-wheel
• Drive-axle housing and all internal parts
• Drive shaft
• Retainers
• Seals and gaskets
• Universal and constant velocity joints

Steering

• Column lock (tilt wheel)
• Cooler and lines
• Control valve
• Idler arm
• Linkages and couplings
• Power steering pump
• Pulley assembly, power steering pump
• Seals and gaskets
• Steering gear housing, manual and power (includes all internal parts)

Brakes

• Anti-lock brake module and sensor
• Backing plates
• Brake booster, power
• Calipers
• Combination valve
• Lines and fittings
• Master cylinder
• Parking brake linkage and cables
• Retainers and clips
• Self-adjusters
• Shaft, brake pedal
• Springs
• Wheel cylinders

Front Suspension

• Ball joints, upper and lower
• Control arms, upper and lower
• Control arm shafts and bushings
• King pins and bushings
• Linkage and bushings
• Load leveler suspension system
• Spindle and spindle supports
• Springs (front and rear)
• Stabilizer bar
• MacPherson struts (front and rear)
• Tie rods

Air Conditioning & Heating*

• A/C clutch
• A/C accumulator
• A/C clutch bearings
• A/C compressor
• A/C compressor head
• A/C compressor seals
• A/C compressor/clutch switch
• Automatic temperature control
• Condenser
• Evaporator
• Field coil
• Heater blower motor
• Heater control cables
• Heater core assembly
• Instrument panel registers and air ducts
• Pulley

Emissions

• AIR control valve
• AIR idle vacuum valve
• AIR supply valve, hose, and tube
• AIR check valve assembly
• Barometric pressure sensor
• ECC relay assembly
• EGR control valve
• EGR pressure sensor
• EGR regulator assembly
• EGR valve adapter
• EVAP vapor storage canister
• Idler air control valve
• Knock sensor
• PCV hose assembly
• PCV valve
• PCV vapor filter
• Temperature sensor, Engine coolant
• Vacuum restrictor
• VAF sensor

High-Tech

• Air suspension, electronic (selected components)
• Anti-theft alarm, factory-installed
• Compass and thermometer readout displays
• FordLink System
• Fuel Mixer (Alternative)
• Hybrid Engine Components (Excluding High-Voltage Battery)
• In-Dash Navigation System (Factory Installed)
• Instrument cluster, electronic (excluding dash pad)
• Keyless entry system (excluding door handles)
• Power antenna
• Power door locks and retainer clips (excluding door handles)
• Power seat motors
• Power window motors/regulators
• Sensor (Alcohol)
• Speed control

Ford Audio

• Antenna, radio (base assembly)
• Brackets, cables, and wiring
• Cassette player
• Controls, rear seat
• Digital CD player
• Graphic sound equalizer
• Cellular phone, receiver, handset, speaker assembly, and antenna, factory-installed
• Premium sound amplifier, factory-installed
• Radio, AM, AM/FM
• Rear Entertainment System (Factory Installed)
• Speakers

Safety

• Air bag module assembly
• Door ajar warning switch assembly
• Guides, bezels, brackets, and supports (safety belts/shoulder straps)
• Head restraint retainers and sleeves, seat belt
• Key, SecuriLock (Microchip Encoded Key)
• Lock cylinder, door
• Lock lever assembly, door
• Lock lever assembly, tailgate
• Lock lever retainers, clips, and brackets
• Module, passive restraint
• Diagnostic module assembly, air bag
• Safety belt buckle (front and rear)
• Safety Belt Motor Drive Assembly
• Safety belt restraint carrier
• Safety belt track assembly
• Safety belt warning chime assembly
• Safety belt retractors
• Sensors, air bag
• Shoulder strap track assembly
• Wiring assembly, air bag

Electrical

• Alternator
• Backglass, heated (Electrical only - not glass damage or breakage)
• Charge & volt gauges
• Clock, electric
• Coil, ignition
• Distributor assembly
• Distributor cap and rotor
• Distributor housing and shaft
• Fuel pump
• Ignition lock
• Ignition module, electronic
• Mirrors, motorized (Electrical only - not glass/housing damage or breakage)
• Radiator fan relay
• Speedometer/Odometer (Electrical and Mechanical)
• Starter motor
• Starter motor solenoid
• Switches, manually operated Electrical
• Temperature gauge
• Voltage regulator
• Wiper motors
• Wiring harnesses (excluding spark plug wires)

 

Thanks for the info. I've got to get it in to the dealer this week anyway and wanted to have them check some of these things. Thanks again - great post.