IFS and Big tires
For what it's worth, here are the output torque ratings for the 44/50/60 as listed in the 1982 and 1999 Dana axle systems specification catalog:
Dana 44IFS- 3,450 lbs-ft (max short duration). 1,100 lbs-ft (continuous)
Dana 50IFS- 5,000 lbs ft (max short duration). 1,200 lbs-ft (continuous)
Dana 60F- 5,500 lbs-ft (max short duration). 1,500 lbs-ft (continuous)
Output torque is essentially the amount of traction torque, or tire grip, that the axle can hold before something breaks. The engine torque, multiplied by the gearing (500 lbs-ft x 3.0:1 first gear x 4.10:1 axle ratio= 6,150 lbs-ft ) is pitted against the traction torque. If you can generate enough grip to hold the 6,100 lbs-ft your engine is generating and your axle is only rated for 5,500, then snap-crackle-or-pop (and it ain't Rice Crispies). Fortunately, seldom can tires generate that much grip, but using Dave's snowplow example, you see there are exceptions. You put a bunch of weight (a big plow up front) onto two big, sticky tires (weight x coefficient of friction= grip) and downstream of a torque-monster engine and some gearing multiplication... wham-o!
Note: The Dana 60F rating would be much higher but for it's small 30-spline outer shafts and the relatively weak hubs. A Dana 70 front, which is very similar and uses the same inner shafts and u-joints, is rated for 8,000/2,000 lbs-ft. The major difference, besides a bigger ring gear, (that doesn't contibute all that much to a high maximum torque rating if the gear ratios are inside the test envelope, though a bigger ring and pinion does add a lot to the continuous rating) is the 35-spline outer shafts and stronger hubs. I was told by a Dana engineer that at least 1,000 lbs-ft (and maybe 1,500) of that maximum rating difference between the D60F and D70F was the outer shafts and hubs. Those numbers hold up on paper too if you work the axle strength formulae.
FYI, Ford (Visteon) rated the 10.25 rear axle at 8,300/2,000 lbs-ft. The later 10.50 is even higher, at 10,660/2,900. Those rating have a lot to do with the 1050 high carbon steel alloy axle shafts that Ford has used for many years.
You can run bigger tires, but you are taking a risk and something WILL eventually break. Only question is when and where.
IMO - D60 for anything bigger than 35's.
Trending Topics
Ford Trucks for Ford Truck Enthusiasts





