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Old Feb 20, 2008 | 03:44 PM
  #1  
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Front end dive help

Hi,

I have a 95 Aerostar xlt with 199K. I have a pretty bad dive to the front end even under mild braking. I have replaced the front struts in the last 30K and never the back. I thought that the back pads may be shot allowing only the front brakes to grab but after checking they are low but not gone. They have about 3/16 of pad left at the lowest point and grab the drum pretty well with the tire removed and checking for any movement with brake depressed. I have not checked the front brakes yet but they too were done not that long ago so I dont believe they are grabbing and it feels smooth when braking except for the front end dive. I dont mind replacing the front struts again if needed but first I wanted to see if I could get another opinion on what else there could be that might cause this. I searched for these terms to avoid an unnecessary post but surprisingly I found no results for "front end dive"?

Thanks,

Jeff
 
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Old Feb 20, 2008 | 06:31 PM
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the nose heavy hog Aero has to have high pressure shocks on the front end such at top line Konis, Tokico, Biltstein or KYB. the low pressure Monroes or Gabriels are worthless especially in hard braking

put in new sway bar poly bushings and don't grease them. Energy Suspension makes top quality

have the rear drums turned to remove hard glaze. flush the brakes and put on new Rabestos PG Plus rear shoes with new return springs and new cylinders for best braking performance. look for FF rated shoes, will be inked on the side of the brake shoe material. the factory OEM FoMoCo rear shoe material on the Aero is much too hard and they glaze
seat in the new shoes and drum resurface with 10 hard maximum stops from 40 mph to 5 mph without complete stop. then park and let brakes cool off with brakes released.

check the operation of the RABS and proportioning valve to make sure they are working and have fresh new clean brake fluid in them

the Aero will never handle like a low slung stiff suspension ricer on roids and nitrous
 
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Old Feb 20, 2008 | 07:39 PM
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How are the springs? Does the van look like it's always going downhill or uphill? Maybe you need new springs as well.

Also check to see if the bushings on the control arms are worn out.

Suspension dive on braking (and squat on acceleration) is strongly determined by their geometry. Often times, what appears to be front end dive is actually rear end lift. If the suspension geometry has been upset by things like worn springs, it can exacerbate things like dive and squat. The axes of the front control arms are fixed, so it's mostly the attitude of the rear control arms that affect the instant center, which has direct affect on the dive and squat characteristics. Certainly the high center of gravity of a van does not help this.
 
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Old Feb 20, 2008 | 09:10 PM
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I agree with XLT, sounds more like springs instead of shocks.
 
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Old Feb 20, 2008 | 09:49 PM
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Nighthawk,

I just have to ask, now that you are working at a Ford dealer Do they still carry the front springs for an AWD?

Thanks.
 
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Old Feb 20, 2008 | 10:04 PM
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Originally Posted by copper_90680
Nighthawk,

I just have to ask, now that you are working at a Ford dealer Do they still carry the front springs for an AWD?

Thanks.
I'm off tomorrow, but Friday I can check for you.
 
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Old Feb 20, 2008 | 11:45 PM
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Thanks for all the replys.

I have some checking to do. The rear end lift you speak of was one of the things I suspected but thought of it more of a situation where the rear breaks were not doing their share causing the weight to load up on the front end when stopping. If it is the rear struts would that problem necessarily show up by depressing the rear of the van as if I was testing for worn shocks/struts? I have tested both the front and rear by quickly pushing down and releasing the front and rear of the van. I do not get much if any bounce although I would say that if I had to pick one the front seems a little softer than the rear.
Again thanks for the help and I will check those other items mentioned.

Jeff
 
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Old Feb 21, 2008 | 12:06 AM
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Jeff,

You can check the operation of the rear brakes by trying to stop using only the parking brakes. (Do this in a safe place of course.) Start at about 20 mph, and pull hard on the hand lever. See if the van dives as much as when applying the normal brakes.

In general, when you apply the brakes, there is "weight transfer" toward the front; the mass of the van pushes against the center of mass, levering about the instant center, and the net result is loss of weight on the rear wheels. In this case, brake pressure to the rear has to be reduced, or the rear wheels will lock up. On most cars, the front brake do about 80% of the braking. But on taller vehicles, like vans, it's more like 90%. So the rear brakes don't really contribute much to overall braking, and therefore have little affect on weight transfer. (Unless of course, you do the above experiment.)
 
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Old Feb 21, 2008 | 02:29 PM
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Originally Posted by copper_90680
Nighthawk,

I just have to ask, now that you are working at a Ford dealer Do they still carry the front springs for an AWD?

Thanks.
He will need the spring code for the AWD. I can't remember but its on the driver's side door data plate.
 
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Old Feb 22, 2008 | 06:55 PM
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Originally Posted by aerocolorado
He will need the spring code for the AWD. I can't remember but its on the driver's side door data plate.
True, so I checked all of them.

It looks like Ford has discontinued all of them (F19Z-5310-A) except for W which superceedes to X. I am not sure that Ford is just using the X as the general replacement for all AWD or not, sometimes their descriptions of what is going on is lacking in communication.
 
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Old Feb 23, 2008 | 03:07 AM
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nighthawk
does that mean that dealer parts rooms drop them from their online inventory?

try these guys, if they don't have it or can't get it for a Ford from the Henry J days forward, it does not exist

http://www.greensalescompany.com/
 
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Old Feb 23, 2008 | 12:29 PM
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Originally Posted by 93nighthawk
True, so I checked all of them.

It looks like Ford has discontinued all of them (F19Z-5310-A) except for W which superceedes to X. I am not sure that Ford is just using the X as the general replacement for all AWD or not, sometimes their descriptions of what is going on is lacking in communication.
W is the correct code for the AWD (E-4WD) front spring. They come in pairs and if still available I would recommend biting the bullet and buying a pair. I purchased an aftermarket set for my E-4WD and, while they work, they simply are not the quality of the OEM set. OEM is a full 3/4" diameter winding while the aftermarket is only a 5/8". My OEM ones had over 250,000 miles at replacement but were not damaged. I only replaced them in an effort to fix a slight front left side sag. The new springs did not fix the sag and they tend to bow outward due to being slightly taller than the OEM springs. I thought at the time the OEM springs were shorter due to fatigue. I don't have a lot of faith in aftermarket springs anymore. A set I bought for my MGB were trash after less than 100 miles of use and sitting in the garage for 2 years. I pulled them as a last resort and could not believe how one had collapsed shorter than its mate and both aftermarkets were now a good 2 inches shorter than the old OEM springs.
 
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Old Feb 23, 2008 | 08:32 PM
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From: Mitchell, SD
Originally Posted by 96_4wdr
nighthawk
does that mean that dealer parts rooms drop them from their online inventory?

try these guys, if they don't have it or can't get it for a Ford from the Henry J days forward, it does not exist

http://www.greensalescompany.com/
no 96, front springs are still availible through your local FLM dealer. The issue is which springs that originally came with your Aero. As Areocolorado said, you need to match the spring code on the door with the new springs that you get. Ford has discontinued all the other ones except for the W/X spring codes.

Actually today my Parts Manager (17 years) and I had discussed how to tell the difference between the springs (mainly how much weight they hold) He has no idea which one would be more firm/softer, load rating, ect. Ford does not tell us. (It is a common question on the pickup side of sales, lots of owners come in want beefier springs, and the computer doesn't say.)

Anyway, to the point, Yes you can still purchase OEM replacement springs. The question is, will there be a change in ride compared to your current spring code? And I don't have an answer to that.

I will check with one of the tech's monday and see if he has some more insight for you.
 
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Old Feb 26, 2008 | 11:29 PM
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Originally Posted by 93nighthawk
no 96, front springs are still availible through your local FLM dealer. The issue is which springs that originally came with your Aero. As Areocolorado said, you need to match the spring code on the door with the new springs that you get. Ford has discontinued all the other ones except for the W/X spring codes.
I also need code w springs for you 1995 AWD Aerostar. My ford dealer in TX today said they were not available anywhere in the country. I think he checked the Ford warehouse computer and other dealers. I need two.

I wonder if the dealer checked for code x springs?

Does anyone know who has code w or code x?
 
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Old Feb 27, 2008 | 06:50 PM
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Originally Posted by grostig
I also need code w springs for you 1995 AWD Aerostar. My ford dealer in TX today said they were not available anywhere in the country. I think he checked the Ford warehouse computer and other dealers. I need two.

I wonder if the dealer checked for code x springs?

Does anyone know who has code w or code x?
Go back to the dealer parts room, give the counterperson the part # above and tell them to check for supercedence of the W code spring, which will show it cross reference's to the X, which according to my computer, is still availible through FMC.
 
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