Aerostar Ford Aerostar

1990 aerostar freeze plugs

Thread Tools
 
Search this Thread
 
  #1  
Old 10-25-2007, 06:57 AM
tk1251k's Avatar
tk1251k
tk1251k is offline
Junior User
Thread Starter
Join Date: Jan 2007
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
1990 aerostar freeze plugs

M y 90 aero 3.0 heads are leaking front and back freeze plugs. I think back ones are preety accesable from inside. Has anyone out there changed before and how hard is it . I changed block plugs. What size are head plugs?. THANKS TERRY
 
  #2  
Old 10-25-2007, 07:21 AM
Pablo-UA's Avatar
Pablo-UA
Pablo-UA is offline
Post Fiend
Join Date: Oct 2005
Location: Kiev, Ukraine
Posts: 5,242
Likes: 0
Received 0 Likes on 0 Posts
Yes, I did it twice. 1 hour job in unusual for human pose..... Head down, *** up..... :-))
 
  #3  
Old 10-25-2007, 07:28 AM
96_4wdr's Avatar
96_4wdr
96_4wdr is offline
Post Fiend
Join Date: Apr 2005
Location: Washington state
Posts: 5,720
Received 3 Likes on 3 Posts
there is a head part # on each head, several different heads used on Aero 3L over the years.

take the casting # to you local parts store, they will need to pickout right size. or you can measure them.

I would use the brass replacements if avail., last far longer. coat the steel with a sealant such as Permatex Super 300 and drive in.

there are two large ones in the back of the block under the bell housing, common leakers
http://www.babcox.com/editorial/ar/eb90450.htm
 
  #4  
Old 10-25-2007, 07:56 AM
tk1251k's Avatar
tk1251k
tk1251k is offline
Junior User
Thread Starter
Join Date: Jan 2007
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
Are the two in the back on the block I can see the two on the heads after removing cover they seem pretty easy to get to considering everthing. terry
 
  #5  
Old 10-25-2007, 08:29 AM
Pablo-UA's Avatar
Pablo-UA
Pablo-UA is offline
Post Fiend
Join Date: Oct 2005
Location: Kiev, Ukraine
Posts: 5,242
Likes: 0
Received 0 Likes on 0 Posts
yeah Terry, you are wright. Use tought sharp tool to brake throught them and pull away. Install new with sealant, soft metal pice and small hummer.
 
  #6  
Old 10-25-2007, 09:10 AM
tk1251k's Avatar
tk1251k
tk1251k is offline
Junior User
Thread Starter
Join Date: Jan 2007
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
Thanks Pablo I will try and replace have you replaced front ones on the heads . tery
 
  #7  
Old 10-25-2007, 09:19 AM
NumberDummy's Avatar
NumberDummy
NumberDummy is offline
Ford Parts Specialist

Join Date: Nov 2006
Location: Simi Valley, CA
Posts: 88,826
Received 648 Likes on 543 Posts
1986/91 Aerostar 3.0

6-D7AZ-6026-A .. Core Plugs-Cup Type ~ Use in Block ~ 1.50" O.D.

4-E6DZ-6026-A .. Core Plugs-Cup Type ~ Use in Head ~ 1.26" O.D.
 

Last edited by NumberDummy; 10-25-2007 at 09:22 AM.
  #8  
Old 10-25-2007, 09:33 AM
tk1251k's Avatar
tk1251k
tk1251k is offline
Junior User
Thread Starter
Join Date: Jan 2007
Posts: 94
Likes: 0
Received 0 Likes on 0 Posts
Thanks numberdummy. terry
 
  #9  
Old 10-25-2007, 11:07 AM
TallPaul's Avatar
TallPaul
TallPaul is offline
Post Fiend
Join Date: Jan 2000
Location: Metro Detroit (Redford)
Posts: 5,860
Likes: 0
Received 1 Like on 1 Post
Originally Posted by NumberDummy
Core Plugs-Cup Type ~ Use in Block ~ 1.50" O.D.

4-E6DZ-6026-A .. Core Plugs-Cup Type ~ Use in Head ~ 1.26" O.D.
Ah, nice to see correct terminology. These were never meant to save an engine from cracking during freeze up. They are a necessary part of the block casting process.

Now if we could be like the British and call Shocks dampeners, especially since the springs are the real shock absorbers.

What else is mis-named like this?
 
  #10  
Old 10-25-2007, 01:12 PM
Pablo-UA's Avatar
Pablo-UA
Pablo-UA is offline
Post Fiend
Join Date: Oct 2005
Location: Kiev, Ukraine
Posts: 5,242
Likes: 0
Received 0 Likes on 0 Posts
Well, this terminology is correct, but freeze plugs really may save engine from cracking, but I know nobody who use water in aeros here. Too cold!
 
  #11  
Old 10-25-2007, 09:20 PM
xlt4wd90's Avatar
xlt4wd90
xlt4wd90 is online now
Lead Driver

Join Date: Sep 2003
Location: SoCal
Posts: 6,723
Likes: 0
Received 86 Likes on 75 Posts
TallPaul,

How about binders for brakes?
 
  #12  
Old 10-26-2007, 01:37 AM
Pablo-UA's Avatar
Pablo-UA
Pablo-UA is offline
Post Fiend
Join Date: Oct 2005
Location: Kiev, Ukraine
Posts: 5,242
Likes: 0
Received 0 Likes on 0 Posts
_________________________
TallPaul,

How about binders for brakes?
_________________________

LOL!!!!!!



Well, about front ones. Easy to do too. But U have to remove alternator and PS-pump.
 
  #13  
Old 10-26-2007, 07:54 AM
TallPaul's Avatar
TallPaul
TallPaul is offline
Post Fiend
Join Date: Jan 2000
Location: Metro Detroit (Redford)
Posts: 5,860
Likes: 0
Received 1 Like on 1 Post
I like binders. Almost sounds like Wisconsin talk. Over in wisconsin a drinking fountain is called a bubbler and a traffic light is called a "stop and go."

Of course we could get really nit picky and argue whether it's an engine or a motor. Strictly speaking motor is applicable to an electric motor, not an IC engine. But with Motor Magazine, Motor Trend, etc. who can argue?

What is the topic here anyway, oh yeah, freeze plugs. Well as long as you are replacing some core plugs, consider installing one of those block heaters that fits into the core plug hole. Might be nice to get some warm winter starts if you are in a cold area.
 
  #14  
Old 10-26-2007, 08:13 AM
Pablo-UA's Avatar
Pablo-UA
Pablo-UA is offline
Post Fiend
Join Date: Oct 2005
Location: Kiev, Ukraine
Posts: 5,242
Likes: 0
Received 0 Likes on 0 Posts
How about crossfire for trafic light? Ore learner-driver for student driver? Ore 5th wheel for hicth? Propeller shaft ore drive shaft? How is correct?
 
  #15  
Old 10-26-2007, 09:35 AM
VanGo's Avatar
VanGo
VanGo is offline
Elder User
Join Date: Apr 2005
Location: Wichita
Posts: 882
Likes: 0
Received 0 Likes on 0 Posts
I wiki'd "freeze plug". Some interesting stuff there. True freeze plugs need to be strategically placed to allow for expansion. That doesn't necessarily agree with the casting (plug) requirements of block and head fabrication.

http://en.wikipedia.org/wiki/Freeze_plug

PS: I second the heater plug idea. My Mercedes diesel had one. Very handy. I used an inline thermosat switch with the extension cord so that it would only come on if it got really cold.
 

Last edited by VanGo; 10-26-2007 at 09:38 AM.


Quick Reply: 1990 aerostar freeze plugs



All times are GMT -5. The time now is 01:31 AM.