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If you just used water and you got 99% of the water out, i was assume you would be safe to start it, with a little bit of water in it.
Yes, perfectly safe. There won't be enough water in there to even come close to doing damage. It will probably just heat up and evaoprate quickly. No worse than when the humidity outside is 98%.
Something like that wouldn't hurt. Leaf blower or shop vac. Just make sure there's nothing that gets sucked up by the blower and attempted to get forced through the IC.
As long as the operator was light on the throttle, it should be ok. But, Alan is right, the blower will move a lot of air. If it's got plastic end tanks you run into a problem if you ran the blower at full blast. However, they can see 30 psi during use on a truck. I don't think the leaf blower will create that much pressure. Perhaps the suction end of a shop vac would be the safer bet though.
Well, i would certainly hope that the intercooler is not restrictive enough to create more than a few psi of restriction inside the IC, with an unrestricted outlet. That's the best way to dry it out, low pressure and lots of CFM.
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
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