Gas tank removal
#1
Gas tank removal
Can I take out my mid-tank and still drive the truck? The pump went out last year, and now that spring is here I need to replace it. Will I have to plug the fuel line or is it closed when I use the rear tank?With the price of gas I need all the tank space I can get! Thanks
#2
Believe it or not it is easier to move the bed and work from the top, than to drop the tank. IMHO
The bed will have 6 bolts, take them out unplug the wires at the rear, and slide it back. All of the access ports are on top of the tank. You can handle the bed slide by yourself, but having a hand will work out nicely.
You will need one of those line seperator tools to get the fuel lines off. There is a ring lock holding the pump in, that you can remove by driving it counter clockiwise on it's tabs with a large flat screwdriver.
I would check the electrical connection to make sure the power to the pump is still good.
good luck
John
The bed will have 6 bolts, take them out unplug the wires at the rear, and slide it back. All of the access ports are on top of the tank. You can handle the bed slide by yourself, but having a hand will work out nicely.
You will need one of those line seperator tools to get the fuel lines off. There is a ring lock holding the pump in, that you can remove by driving it counter clockiwise on it's tabs with a large flat screwdriver.
I would check the electrical connection to make sure the power to the pump is still good.
good luck
John
#4
My middle tank leaks.Well it did untill i ran it out.So i use the rear tank.I need to replace the middle tank or get under there and hope i can plug up the hole.My truck runs better on the rear tank then it dose on the middle tank.What i noticed is that my bed leaks,and must of rusted out the top of the tank over the years.
#5
#6
In addition the supply line is pressurized from the rear tank pump up to the check valve inside the in tank pump (fuel delivery module) Thereore the lines have to be plugged to hold pressure. I believe I saw on the forum someone mentioned plugs were available in parts stores but I don't know any details. Good luck.
#7
You must plug both the supply and return lines going to the front tank. They are "Teed" together with the back lines along the frame. The only thing that prevents fuel transfer from rear to front is the shuttle valve (return) and check valve (supply) in the fuel delivery module in the front tank. If you remove the tank, you will be removing these valves. Do a good job with the plugs, especially on the supply side (40+ PSI).
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#8
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#10
Well, it was a 16 gal tank. Dont know what the 19gal was for (ext cab maybe) but it was way to narrow and long to fit. $105 for the 16 gal. Only took 1 hr to install it, man this stuff is expensive. Hardest part was getting the fuel pump situated and the locking ring on. My fuel lines are stuck on there like a bear, so I had to fight with the lines to get it on there just right. Thank god good 'ol dad was there, he held the tank and helped manuver the pump.
#11
#12
hey 92 Lightning,
I too had the same issue.I also did mine today Sunday .The side tank a breeze,
The rear was tougher.But I ahd to do it twice.I filled upand the o-ring was not seated,I didi it again and the same thing happened.Is it possible that the locking clip is not compressing enough?
I too had the same issue.I also did mine today Sunday .The side tank a breeze,
The rear was tougher.But I ahd to do it twice.I filled upand the o-ring was not seated,I didi it again and the same thing happened.Is it possible that the locking clip is not compressing enough?
#13
#14
THanks 92 !
I have figured it my fuel lines are compressesd slightly I had to pump out gas 11 gallons and it did not overflow after further looking and checklist questionning.It occurred that the fuel pump my be slightly turned the wrong way thereby kinking the line a little,hence pressure on the o-ringBTW,which way is the fuel pump supposed to be facingi.e. the little ports completely forward towards the pass. sideor driver.is there an illustration?
Donavan
I have figured it my fuel lines are compressesd slightly I had to pump out gas 11 gallons and it did not overflow after further looking and checklist questionning.It occurred that the fuel pump my be slightly turned the wrong way thereby kinking the line a little,hence pressure on the o-ringBTW,which way is the fuel pump supposed to be facingi.e. the little ports completely forward towards the pass. sideor driver.is there an illustration?
Donavan
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