6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Fumes and exhaust in cab

Thread Tools
 
Search this Thread
 
  #1  
Old 12-30-2004, 10:05 AM
jcs's Avatar
jcs
jcs is offline
New User
Thread Starter
Join Date: Dec 2004
Posts: 10
Likes: 0
Received 0 Likes on 0 Posts
Fumes and exhaust in cab

As requested - the fumes will most likely always be a problem w/ this truck. Diesel in itself has a distinct and somewhat offensive smell as the soot will penetrate and stick to anything.
A/C/Heater draws air from over driver side of truck cowl.
Ford, orginally intended the truck to have a passenger air compartment filter on the passenger side of cowl but has never completed update.
So regardless of the manual may read - there is no filter I've seen.
On the passenger side is an opening which has been covered with an allweather tape. If you want to seal out the outside air - remove and you will find an opening to where the filter was suppose to be located (wire grid).
Under the dash of the passenger side you will find a plastic cover under the glove box. Remove - and look to the right and will see the vacuum diaphram that opens and close the door to the outside intake.
You may want to work the a/c controls to make sure your looking at the correct diaphram. In max position the door will open, in all other positions it will close drawing air from outside the cab.
If you want the system to always recirculate just air in the cab, you should remove the screws to the diaphram and disconnect the arm not the vacuum hose as the air pump under the hood will always run and other controls may not function correctly.
Find a way to keep door in the closed position and fill the top with expanding foam - spray in through the opening where the filter was suppose to be located(outside).
Reassemble without arm on diaphram and viola.
No more pungent diesel burn off.
Took about 30 min. to complete - easy for mechanically gifted.
Not too hard for the others.
Best of luck and hope it helps!

John
 
  #2  
Old 12-30-2004, 10:51 AM
93-331-29PSI's Avatar
93-331-29PSI
93-331-29PSI is offline
Elder User
Join Date: Dec 2004
Posts: 613
Likes: 0
Received 0 Likes on 0 Posts
I had this same problem and they found that there was a cracked exhaust pipe, although I am not sure which one, but it was replaced and the problem went away. The dealership told me that they have been fixing approximately 2 a week.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Cornell1
1997-2006 Expedition & Navigator
7
10-31-2013 01:22 AM
ladiabla74
Cooling, Heating, Ventilation & A/C
6
05-08-2008 02:26 PM
ArdWrknTrk
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
3
01-08-2008 11:29 AM
jcs
Texas Chapter
2
12-30-2004 10:22 AM
Shoebox
1973 - 1979 F-100 & Larger F-Series Trucks
2
08-22-2001 02:21 PM



Quick Reply: Fumes and exhaust in cab



All times are GMT -5. The time now is 08:26 AM.