ZF 5-spd leaking fluid out of the top of the case?

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Old 09-28-2004, 10:21 PM
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bryan_johnson
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Post ZF 5-spd leaking fluid out of the top of the case?

Hi guys,

I have been noticing that the 5-spd in my 94' F250 (it's the ZF gearbox) has been leaking fluid. It's getting all over both side of the transmission, and when I wipe it off it comes back.

The only place that I can seem to think it is coming from is the top of the case? I haven't taken off the shifter boot but is there any gasket and/or seal up there that wears out? The dealer has not been great help on this one.


Thanks,

Bryan
 
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Old 09-28-2004, 11:06 PM
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There are two gaskets on top of the transmission. There's one between the case and the shift tower held on by 8 bolts and a small one between the shift tower and the gearshift boot retainer plate held on by four bolts. Maybe the bolts just need a tightening? That's kind of unusual for a ZF S542 to do that. The Mazda M5R2's have a history of leaking from the three shift rail plugs at the back of the shift tower. Are you sure it's an S542?
 

Last edited by n578md; 09-28-2004 at 11:14 PM.
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