Modular V10 (6.8l)  

Fuel Filter Replacement any Secrets

  #1  
Old 09-11-2009, 09:21 PM
jonrjen's Avatar
jonrjen
jonrjen is offline
Posting Guru
Thread Starter
Join Date: Nov 2005
Location: TEXAS
Posts: 2,050
Likes: 0
Received 4 Likes on 4 Posts
Fuel Filter Replacement any Secrets

I want to go ahead and replace my fuel filter before I take it into the shop on Monday. The dealer only charges $52.00, but that seems a little on the steep side to me.
Any step by step instructions or secrets anyone can share. Do I need to release the fuel line pressure before removing the filter? I do know that I need to go out and purchase the special tool for release of the spring clamps on the fuel line.
So, how about it, lead me along if you could.
And one again guys,
Thank you.
 
  #2  
Old 09-11-2009, 10:19 PM
Pinky Demon's Avatar
Pinky Demon
Pinky Demon is offline
Posting Guru
Join Date: Dec 2007
Posts: 1,361
Likes: 0
Received 0 Likes on 0 Posts
No real secret to it. Just pull the line off the hanger, pull the clamp off, (which may take some time, some are a real bitch) and beware of gas wanting to spill everywhere. You will want a separate pan or something to collect the fuel, but overall, once you get it, you get it. And just make sure you have the fuel flow going the right way.
 
  #3  
Old 09-11-2009, 11:20 PM
biz4two's Avatar
biz4two
biz4two is offline
Lead Driver
Join Date: Sep 2003
Location: Albuquerque
Posts: 5,844
Received 3 Likes on 3 Posts
Arrow

Actually the procedure is a bit different depending on the year of your SD and whether or not your V10 is a 2v or 3v?

However...one thing that is the same is to release the pressure from the fuel line. I do it by removing the gas cap for about 30+ minutes prior to removing the fuel filter. Some folks remove the fuel pump fuse and run the V10 until it stops running.

Whatever you do...remember to cycle the key on and off a few times to allow the fuel pump to cycle the fuel in the line after you are done...and of course check for leaks.

Good luck...


biz
 
  #4  
Old 09-12-2009, 07:16 AM
jonrjen's Avatar
jonrjen
jonrjen is offline
Posting Guru
Thread Starter
Join Date: Nov 2005
Location: TEXAS
Posts: 2,050
Likes: 0
Received 4 Likes on 4 Posts
OK, I guess I will ask: What is the difference between changing the fuel filter on a 2V vs. a 3V engine?
And this is the first I have heard about cycle the key to prime the fuel line on a gas motor...is this something new. I know I have to cycle on my diesel, but never heard of it on a gasser.
 
  #5  
Old 09-12-2009, 10:00 AM
dkf's Avatar
dkf
dkf is offline
Hotshot
Join Date: Mar 2007
Location: Pa
Posts: 10,101
Likes: 0
Received 17 Likes on 17 Posts
I tried pulling the fuel pump fuse and starting the truck to empty the line already and to me there was no difference vs just pulling the filter. In my experience the fuel filter itself holds the gas more than the line. I just go under use the tool and gently seperate the fittings. Getting the old filter out of the holder is the toughest part of the job. I disconnect the front line first, pull the filter out of the holder and disconnect the rear fitting. All my experience is on 2004 and prior vehicles though and filters for them are less than $13 at Napa. All you have to do to prime the system is turn the key forward, wait a few seconds for the fuel pump to build pressure and crank the motor.(Kinda like on your diesel when your waiting for the glow plug light to go out before starting) I never cycle the ignition.
 
  #6  
Old 09-12-2009, 04:44 PM
biz4two's Avatar
biz4two
biz4two is offline
Lead Driver
Join Date: Sep 2003
Location: Albuquerque
Posts: 5,844
Received 3 Likes on 3 Posts
Arrow

Originally Posted by jonrjen
OK, I guess I will ask: What is the difference between changing the fuel filter on a 2V vs. a 3V engine?
Ok...took me some time to find this "old" thread, but I think it may help.

https://www.ford-trucks.com/forums/4...p-install.html

Good luck...


biz
 
  #7  
Old 09-12-2009, 05:51 PM
dkf's Avatar
dkf
dkf is offline
Hotshot
Join Date: Mar 2007
Location: Pa
Posts: 10,101
Likes: 0
Received 17 Likes on 17 Posts
Looking through that thread I see those stupid little clips you get with the filter came up. The oldest vehicle I work on is a 95' explorer and it doesn't have those clips at the fuel filter and neither does my 04'. The 95' does have clips like that on the fuel line that goes to the throttle body. My 04' has a steel encased fittings on the front part of the filter (earest engine" and has the black plastic fitting on the back line with the blue plastic in it. The way Captcha described your supossed to push the blue tangs in with a screwdriver to release it. I just used the tool and sort of wiggled it off. I'll have to try Captchas way. Learn something new everyday.
 
  #8  
Old 09-12-2009, 10:16 PM
biz4two's Avatar
biz4two
biz4two is offline
Lead Driver
Join Date: Sep 2003
Location: Albuquerque
Posts: 5,844
Received 3 Likes on 3 Posts
Arrow

Right dkf.

So...that must be the difference between the '99-'04 V10 2v and the 3v flavor. The 2v needs the special tool...and the 3v only needs a screwdriver type tool.

Hope this helps jonrjen.


biz
 
  #9  
Old 09-12-2009, 11:38 PM
Pinky Demon's Avatar
Pinky Demon
Pinky Demon is offline
Posting Guru
Join Date: Dec 2007
Posts: 1,361
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by biz4two
Actually the procedure is a bit different depending on the year of your SD and whether or not your V10 is a 2v or 3v?

However...one thing that is the same is to release the pressure from the fuel line. I do it by removing the gas cap for about 30+ minutes prior to removing the fuel filter. Some folks remove the fuel pump fuse and run the V10 until it stops running.

Whatever you do...remember to cycle the key on and off a few times to allow the fuel pump to cycle the fuel in the line after you are done...and of course check for leaks.

Good luck...


biz
Now I did not cycle the ignition or release pressure because I did not know, and I did not have any problems after the fact.
 
  #10  
Old 09-21-2009, 06:31 PM
fmly fun's Avatar
fmly fun
fmly fun is offline
Freshman User
Join Date: Oct 2006
Posts: 30
Likes: 0
Received 0 Likes on 0 Posts
hell i've been trying for weeks to change mine even had a few buddies try but it wants to stay. i'll take to my buddies shop let him try.
 
  #11  
Old 09-22-2009, 07:05 PM
hvacguy's Avatar
hvacguy
hvacguy is offline
Senior User
Join Date: Dec 2008
Location: Taylors, SC
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
I ended up buying the release tool from the local Auto Zone. It was only a few bucks. It was still kind of difficult to change the filter (getting the fuel lines to release), even with the right tool.
 
  #12  
Old 09-23-2009, 06:13 AM
Fordsflylow's Avatar
Fordsflylow
Fordsflylow is offline
Postmaster
Join Date: Feb 2004
Location: IL
Posts: 2,595
Likes: 0
Received 0 Likes on 0 Posts
I released the pressure by pulling the pump fuse while it was already running, but gasoline is still in the line and you're bound to wear it some when changing the filter. My experience with the "tool" for releasing the spring loaded latch on the line is to push in the tool and "the line itself" at the same time into/toward the filter to release. My tool set is those plastic cheapo's and they worked fine for me.

Good luck Jonrjen, good to see you around again.
 
  #13  
Old 09-23-2009, 01:14 PM
hrkdrivr's Avatar
hrkdrivr
hrkdrivr is offline
Cross-Country
Join Date: Jul 2003
Posts: 95
Received 2 Likes on 2 Posts
Here's what ours looks like on a 2000 Ex w/the V-10. I'm on my way to get a new filter and the ring-tools. I'll post a pic of the tools in place on the fuel lines if I can make things work. Something noticeable I haven't seen in other pics is the bolt/clamp securing the filter; in all the other pics I've seen it seems the filter was just friction-fit in place. Sure hope I can loosen that bolt w/out busting it...



 
  #14  
Old 09-24-2009, 01:49 PM
hrkdrivr's Avatar
hrkdrivr
hrkdrivr is offline
Cross-Country
Join Date: Jul 2003
Posts: 95
Received 2 Likes on 2 Posts
More pics...

To get the clip out of the way, the first step was to unsnap the forward part...



 
  #15  
Old 09-24-2009, 01:51 PM
hrkdrivr's Avatar
hrkdrivr
hrkdrivr is offline
Cross-Country
Join Date: Jul 2003
Posts: 95
Received 2 Likes on 2 Posts
...then the aft part...


 

Thread Tools
Search this Thread
Quick Reply: Fuel Filter Replacement any Secrets



All times are GMT -5. The time now is 11:33 AM.