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Hard Start when Cold(ish)

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Old Oct 22, 2025 | 09:04 PM
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Hard Start when Cold(ish)

2004 6.0, 324k, I’ve had it forever and a day. Last winter started getting tougher to start, cycled glow plugs twice and it would start fine. Summer came along and no problems.

Couple weeks ago dipped to the 50’s and she didn’t want to start at all. Cranked long time, finally fired. Took it in and they said glow plugs are fine, but replaced the glow plug relay or solenoid, I don’t remember right off. Didn’t fix the issue.

Any clues, this is a new shop to me, but I don’t exactly have money for them to play whack a mole to find the problem. The claim I also got was it blows black smoke on start so it’s a fuel problem. It always smokes when it doesn't immediately fire, so that makes no sense to me, but I’m no mechanic.
 
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Old Oct 23, 2025 | 09:54 AM
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Were there any codes for the glow plug relay?

I would start by pulling codes and checking live data for ICP and IPR while cranking.
 
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Old Oct 23, 2025 | 08:03 PM
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FICM could definitely cause a cold, long crank/ no-start. I had one do that several years ago. It would only start normally if I plugged in the block heater. This was before I had any diagnostic capability so I had my local Ford dealer diagnose it and replace it.
 
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Old Oct 24, 2025 | 10:15 PM
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Originally Posted by Fuzzpuss
Were there any codes for the glow plug relay?

I would start by pulling codes and checking live data for ICP and IPR while cranking.
I haven’t a clue if there was or not. I don’t have capacity in house to pull codes.
 
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Old Oct 24, 2025 | 10:17 PM
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Originally Posted by Baylinerchuck
FICM could definitely cause a cold, long crank/ no-start. I had one do that several years ago. It would only start normally if I plugged in the block heater. This was before I had any diagnostic capability so I had my local Ford dealer diagnose it and replace it.
I did have a FICM take a dump just after it was bullet proofed in 2015, it’s not acting the same as when that happened. Not that it’d be the same every time. But when it did tjat, it was also difficult to start hot or cold.
 
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Old Oct 25, 2025 | 01:30 PM
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A weak starter would definitely have a more pronounced effect as it gets colder. Do you know what the cranking rpm is?
 
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Old Oct 25, 2025 | 01:49 PM
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Originally Posted by spence13e
I haven’t a clue if there was or not. I don’t have capacity in house to pull codes.
Every 6.0L needs a good scan tool. Software on a smart device is cheap. An OBDII adapter can be had for $150 or less. A lot cheaper than a typical visit to a shop.
 
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Old Oct 25, 2025 | 06:27 PM
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I just ordered an inexpensive blue tooth adapter to see if it works with my iPhone and Forscan. I have their earlier version which does work, but it's no longer available. There’s got to be something less that $150.

Amazon Amazon
 
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Old Oct 26, 2025 | 01:22 PM
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Originally Posted by runthatjunk
A weak starter would definitely have a more pronounced effect as it gets colder. Do you know what the cranking rpm is?
I have put a couple starters on it over the years, current one is less than two years old, doesn’t act like a starter problem.

Originally Posted by bismic
Every 6.0L needs a good scan tool. Software on a smart device is cheap. An OBDII adapter can be had for $150 or less. A lot cheaper than a typical visit to a shop.
Unfortunately for me this is the first time I’ve really heard that one, which is no surprise to me since I rarely find myself over on these forums unless I’m in need of something. I’ll have to see what I can do.
 
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Old Oct 28, 2025 | 08:27 PM
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Originally Posted by spence13e
I haven’t a clue if there was or not. I don’t have capacity in house to pull codes.
have your local auto parts store pull the codes


tell them the check engine light is on
 
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Old Oct 28, 2025 | 11:51 PM
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Originally Posted by STOFFERJ
have your local auto parts store pull the codes


tell them the check engine light is on
That ain’t gonna work on these trucks. Regular scanners an auto parts store may use are pretty useless and will most likely not pull up any codes. The cheapest way to go is FORScan lite via blue tooth dongle. Wired OBD adapter and a laptop with FORScan is another way.
Starting RPM is critical. I think you need close to 150 RPM to fire injectors. There are a lot of things that can cause a crank no start and it’s difficult to track down without good data.
 
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Old Oct 29, 2025 | 12:42 PM
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Mine starts at 136 rpm and goes to 901 , 770 rpm within 6 seconds using scangauge 11

 
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Old Oct 29, 2025 | 12:49 PM
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Software REQUIRES 100 rpm minimum before initiating the actual start commands. That said, approximately 150 rpm is required for reliable starting. This will obviously vary somewhat (from one vehicle to the next) depending on the use of glow plugs (and ambient temperatures), cylinder compression, injector performance/health (atomization), etc. Since 150 rpm is not an issue for a healthy engine, batteries, starter, etc ...................... it is a good target if/when anyone experiences a crank no-start (or even a hard start).
 
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