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Old Jun 3, 2024 | 10:50 AM
  #1  
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Sound Deadening Project

Prior to all the work done on my Excursion, I was measuring 55-60db (measured using the Decibel X app on iPhone). After the work was done, one of the biggest noise makers has been the turbo whistle. Now, I am averaging ~70db. I have collected some info based on Mike's thread and listed out the steps to follow. Appreciate your inputs if I missed out anything here.
  1. Disconnect batteries (Safety only)
  2. Remove all seats and center console
  3. Remove overhead console in front
  4. Remove the sun visors
  5. Remove the overhead console in rear (I have the DVD screen)
  6. Remove all the plastic outlets for a/c
  7. Disconnect all lights, switches and electricals
  8. Remove the sun visors and handles on A pillar
  9. Remove all plastic parts covering A pillar, B pillar, C-Pillar, rear side walls
  10. Remove the headliner
  11. Remove carpets front & rear
  12. Remove all the door panels
  13. Apply layers starting from the deepest areas under the dash and moving backwards.
    1. Clean every surface thoroughly with wax & grease remover before applying the base layer
    2. Apply the 80 mil kilmat layer on floor & roof
    3. Apply SIless Hybrid MLV layer on floor & roof on top of kilmat
    4. Apply 80 mil kilmat layer inside the door skins
    5. Fill B pillar hollow areas with acoustic foam
    6. Apply Siless Hybrid MLV layer to interior of rear wheel wells
    7. Apply 80 mil kilmat layer to side walls
  14. Reinstall in reverse.
 
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Old Jun 3, 2024 | 11:13 AM
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Sound deadening is a rabbit hole. From what I can tell , you gotta go way down that rabbit hole before you actually get much of any results.

I covered the whole floor (because I had the seats & carpet up for another reason), didn't notice any real difference (subjectively of course, no db meter used before & after). While I wasn't expecting Cadillac quite, I thought I'd be able to at least notice the difference.



...
 
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Old Jun 3, 2024 | 11:15 AM
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I don't have any additional steps for you to take, but sounds like a good project! I know Mike's thread I read back in the day was VERY comprehensive and well done.

I (we) will be expecting numerous pictures to ogle while you do all the work!

 
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Old Jun 3, 2024 | 01:38 PM
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Oh Boy!

Get ready to have fun!

I did my entire interior including doors, all 6 inner and outer panels, under the roof above the headliner, and under the hood. In fact I used two layers of 80 mil Killmat. The I added Line-X to the roof for multiple reasons.

I question your decibel values. Most of us before treatment got readings in the 80's. You can see the readings I'm getting in my thread "Sharing my Excursion". It's like riding in a coffin now. I can have a conversation AND hear music at the same time. Take note that just doing one area at a time, you will notice incremental improvements and when you add it up you can expect a huge improvement. Another improvement you can do is silicone body mount bushings. They help with road noise and comfort. Oh, and unless you offload, get some good quiet tires like Michellin's. And don't forget under the hood with a new hood pad, OEM of course. When it's all done, you will be glad you went through the rabbit hole and found the light at the end. I did!

I'm considering doing the inner cowl area with Line-X where the windshield wiper mechanism is. I don't expect much of a change but the net result should show something.

Good luck and keep us posted...
 
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Old Jun 3, 2024 | 02:27 PM
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Originally Posted by Rainmaker1
Oh Boy!

Get ready to have fun!

I did my entire interior including doors, all 6 inner and outer panels, under the roof above the headliner, and under the hood. In fact I used two layers of 80 mil Killmat. The I added Line-X to the roof for multiple reasons.

I question your decibel values. Most of us before treatment got readings in the 80's. You can see the readings I'm getting in my thread "Sharing my Excursion". It's like riding in a coffin now. I can have a conversation AND hear music at the same time. Take note that just doing one area at a time, you will notice incremental improvements and when you add it up you can expect a huge improvement. Another improvement you can do is silicone body mount bushings. They help with road noise and comfort. Oh, and unless you offload, get some good quiet tires like Michellin's. And don't forget under the hood with a new hood pad, OEM of course. When it's all done, you will be glad you went through the rabbit hole and found the light at the end. I did!

I'm considering doing the inner cowl area with Line-X where the windshield wiper mechanism is. I don't expect much of a change but the net result should show something.

Good luck and keep us posted...
Thanks. I'll check out your thread in more detail. Tires are new, Nittos, installed a couple of months ago and have less than 500 miles on them. I also have installed a hood pad, and was planning to install Kilmat under that. Holding back on this as it may lead to containing a lot more heat under the hood.
 
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Old Jun 3, 2024 | 03:04 PM
  #6  
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you will not be able to put Killmat on the hood, it is way too heavy....
forget about that from a heat stand point.

that hood is heavy enough to lift as it is, put a bunch of Killmat on it, and you will need an Excavator to open the hood.
 
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Old Jun 3, 2024 | 03:09 PM
  #7  
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Originally Posted by unleashd
Prior to all the work done on my Excursion, I was measuring 55-60db (measured using the Decibel X app on iPhone). After the work was done, one of the biggest noise makers has been the turbo whistle. Now, I am averaging ~70db. I have collected some info based on Mike's thread and listed out the steps to follow. Appreciate your inputs if I missed out anything here.
  1. Disconnect batteries (Safety only)
  2. Remove all seats and center console
  3. Remove overhead console in front
  4. Remove the sun visors
  5. Remove the overhead console in rear (I have the DVD screen)
  6. Remove all the plastic outlets for a/c
  7. Disconnect all lights, switches and electricals
  8. Remove the sun visors and handles on A pillar
  9. Remove all plastic parts covering A pillar, B pillar, C-Pillar, rear side walls
  10. Remove the headliner
  11. Remove carpets front & rear
  12. Remove all the door panels
  13. Apply layers starting from the deepest areas under the dash and moving backwards.
    1. Clean every surface thoroughly with wax & grease remover before applying the base layer
    2. Apply the 80 mil kilmat layer on floor & roof
    3. Apply SIless Hybrid MLV layer on floor & roof on top of kilmat
    4. Apply 80 mil kilmat layer inside the door skins
    5. Fill B pillar hollow areas with acoustic foam
    6. Apply Siless Hybrid MLV layer to interior of rear wheel wells
    7. Apply 80 mil kilmat layer to side walls
  14. Reinstall in reverse.
Just FYI: Prakash, there is no reason to remove the 5 round rear A/C vents in order to take the headliner down. The headliner is fragile and there is risk of damaging the Keyed holes they fit into.
 
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Old Jun 3, 2024 | 03:11 PM
  #8  
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From: Rock Hill, SC
Originally Posted by Rainmaker1
Oh Boy!

Get ready to have fun!

I did my entire interior including doors, all 6 inner and outer panels, under the roof above the headliner, and under the hood. In fact I used two layers of 80 mil Killmat. The I added Line-X to the roof for multiple reasons.

I question your decibel values. Most of us before treatment got readings in the 80's. You can see the readings I'm getting in my thread "Sharing my Excursion". It's like riding in a coffin now. I can have a conversation AND hear music at the same time. Take note that just doing one area at a time, you will notice incremental improvements and when you add it up you can expect a huge improvement. Another improvement you can do is silicone body mount bushings. They help with road noise and comfort. Oh, and unless you offload, get some good quiet tires like Michellin's. And don't forget under the hood with a new hood pad, OEM of course. When it's all done, you will be glad you went through the rabbit hole and found the light at the end. I did!

I'm considering doing the inner cowl area with Line-X where the windshield wiper mechanism is. I don't expect much of a change but the net result should show something.

Good luck and keep us posted...
Don't forget he's got the 6.0 now, so by nature his engine and exhaust noise will be different. I'm guessing the pronounced turbo whistle is from the articulating vanes?
 
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Old Jun 3, 2024 | 10:32 PM
  #9  
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Originally Posted by John in OkieLand
you will not be able to put Killmat on the hood, it is way too heavy....
forget about that from a heat stand point.

that hood is heavy enough to lift as it is, put a bunch of Killmat on it, and you will need an Excavator to open the hood.
This will be done ONLY if there are scraps or extras from the rest of the project.

Originally Posted by 01__Excursion
Just FYI: Prakash, there is no reason to remove the 5 round rear A/C vents in order to take the headliner down. The headliner is fragile and there is risk of damaging the Keyed holes they fit into.
Thanks for the pointer. I will be careful with the vents.

Originally Posted by 01__Excursion
Don't forget he's got the 6.0 now, so by nature his engine and exhaust noise will be different. I'm guessing the pronounced turbo whistle is from the articulating vanes?
Yes. I replaced the turbo wheel. When the windows are rolled up, I hear a very pronounced whistle that sounds just like a jet engine taking off when that turbo kicks into high gear. If I roll the windows down, I don't hear it as much.
 
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Old Jun 4, 2024 | 08:50 AM
  #10  
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Originally Posted by unleashd
Thanks. I'll check out your thread in more detail. Tires are new, Nittos, installed a couple of months ago and have less than 500 miles on them. I also have installed a hood pad, and was planning to install Kilmat under that. Holding back on this as it may lead to containing a lot more heat under the hood.

Looking forward to following your project Prakash, what’s your opinion on those Nitto Duras, mine have been great and super quiet for a big truck tires.
 
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Old Jun 4, 2024 | 10:31 AM
  #11  
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Originally Posted by WE3ZS
Looking forward to following your project Prakash, what’s your opinion on those Nitto Duras, mine have been great and super quiet for a big truck tires.
Tom, I haven't really taken the truck out on long trips yet or even in wet weather. It has been good so far on my local jaunts. Pretty quiet.
 
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Old Jun 5, 2024 | 03:13 PM
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Fwiw....in the factory ford manual under fixes for customers complaints on engine noise it list making sure the fender sound deadner is in place.

We all want to do it, but from what I've read, the results are mixed. Lots of time, energy and material. One thing for sure... If you're gonna do it, do ALL of it.
 
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Old Jun 5, 2024 | 08:57 PM
  #13  
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Originally Posted by DavenTn
Fwiw....in the factory ford manual under fixes for customers complaints on engine noise it list making sure the fender sound deadner is in place.

We all want to do it, but from what I've read, the results are mixed. Lots of time, energy and material. One thing for sure... If you're gonna do it, do ALL of it.
Did you mean the fender liner?
https://parts.ford.com/shop/en/us/ot...t-p-bc3z16054b

Yes. The intention is to do the sound deadening all over the interior.
 
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Old Jun 6, 2024 | 05:10 AM
  #14  
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Originally Posted by unleashd
Did you mean the fender liner?
https://parts.ford.com/shop/en/us/ot...t-p-bc3z16054b

Yes. The intention is to do the sound deadening all over the interior.
There is a molded fiber piece made out of similar hood insulator material between the fender and the body, as seen when you open each door.
https://www.ford-trucks.com/forums/1...er-needed.html

Not sure why it's showing for Gas models, I'm looking up my VIN. I think they are all the same thought.



 
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Old Jun 6, 2024 | 11:47 AM
  #15  
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My 6.0 had an MBRP straight pipe. It was crazy loud inside, kids complained a lot!

We had a huge improvement with a MBRP Quiet Tone 30 resonator.

It was still loud, but tolerable.

However, we had a set of Nitto Terra Grapplers fail on us recently. We replaced with the new BFGoodrich KO3 A/T tires, and this made all the difference. I considered sound dampening, also. But not anymore! I had no idea how much of the noise in the truck was from the tires.
 
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