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Old Apr 1, 2023 | 07:47 AM
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Code help

I performed the KOEO test on my truck this morning. Engine was at operating temperature when tested. I'm getting 2 active codes and 1 stored code.

Active codes,
552 Thermactor air bypass solenoid fault
565 Canister purge solenoid circuit fault

Stored code,
334 EGR closed valve voltage high

Not being very familiar with the emissions systems on this truck can someone help me understand these issues. Thermactor and canister, I have no clue.
EGR valve I am somewhat familiar with, but don't understand the voltage high part.

One other thing to mention. I have no check engine light when driving the truck and it does seem to run very well.

Thanks, Jeff
 
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Old Apr 1, 2023 | 08:33 AM
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KOER test is showing code 311--- also related to the thermactor
 
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Old Apr 1, 2023 | 08:50 AM
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The 565 i had was crap from the charcoal canister jammed the purge solenoid. Some tapping and blowing air freed it up and i put a cheap clear lawnmower fuel filter between the canister and solenoid. Cuz im a cheapass.
The other codes i havent dealt with myself so maybe someone else can help with that.
 
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Old Apr 1, 2023 | 04:49 PM
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Do you have all your smog stuff still, could be vacuum leak, with the thermactor, and EGR, could have broken/cracked, it they both come off same vacuum line, from vacuum resevoir
 
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Old Apr 1, 2023 | 06:46 PM
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What exactly is the thermactor? Is it the part mounted directly in front of the EGR with a line coming from the charcoal canister? Has a line in-line out and an electrical plug?
The truck is 100% bone stock with all smog equipment intact.
 
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Old Apr 1, 2023 | 06:58 PM
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https://www.fullsizebronco.com/threa...esting.177587/
 
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Old Apr 1, 2023 | 07:11 PM
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Thermactor is the big word for the entire air injection system. The air pump pumps air that is either diverted to the exhaust system by the TAD (thermactor air divert) solenoid, or bypassed out into the air by the TAB (thermactor air bypass) solenoid. The ecm expects to see changes at the O2 sensor(s) that correspond to commands that have been given to the TAD and TAB solenoids. It's possible to have an O2 sensor issue that makes the ecm think the thermactor system isn't functioning. I would look for simple stuff first. Is the connection at your TAB solenoid good? Clean and tight?
 
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Old Apr 1, 2023 | 07:19 PM
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Old Apr 1, 2023 | 07:23 PM
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Wow... that link went so far over my head it may as well have been the space shuttle. I will check all vacuum lines and connections and get back to you. Following the diagram in the link should not be hard. Thank you Soup Bean. Having a starting point really helps.
When you say connection at the TAB, are you referring to electrical or vacuum connection?
 
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Old Apr 1, 2023 | 07:32 PM
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Both electrical and vacuum. My electrical connector was broken. Here's a video to go with the diagram.
 
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Old Apr 1, 2023 | 07:42 PM
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The TAB solenoid electrical connector has a keyway slot that is centered. The TAD connector's keyway slot is to one side. The picture is of a TAB solenoid connector.
 
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Old Apr 1, 2023 | 07:56 PM
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Excellent video!
 
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Old Apr 7, 2023 | 10:32 AM
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I think I may have gotten lucky with this issue. I got a new 02 sensor the other day and started to soak the old one down with PB Blaster. This morning I was ready to do battle with the old 02 to get it removed. I put a wrench on it and it spun right out. The thing was not much better than finger tight. Whomever installed it never tightened it much at all. The crush washer was not even crushed. I installed the new one anyway. The truck runs much better. The idle smoothed right out on it. Going to run the codes again and see if it helped there. Crazy someone would install a sensor and never tighten it.
 
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Old Apr 7, 2023 | 10:41 AM
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that little bit not being crushed, could have let in enuff air, for 02 to say it was lean and PCM, says ok 8mpg, what size tires, and whats it geared.
 
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Old Apr 7, 2023 | 12:31 PM
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Originally Posted by torq'ta 5 8
that little bit not being crushed, could have let in enuff air, for 02 to say it was lean and PCM, says ok 8mpg, what size tires, and whats it geared.
It was getting pretty horrible gas mileage before. The tires are the stock 235/75/15. Gears are 3:55
When I pulled the old 02 it was black sooty deposits. Looked like it was running pretty rich.
 
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