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I have an old junker 2003 5.4 L F350 SRW truck. I wanted to play around with it, and it is geared waaaay too tall with Nitto 35" tires. I use it for hauling project cars, and it will do it, but is often very unhappy up hills. The tires are about spent, and that 5.4 needs some help. I was thinking of putting in a F450 rear axle and wheels and 4.88 gear. My truck right now had a 4.11 gear (I think) Then either re gear the front diff or find a matching 4.88 front axle...
I understand there might be an issue with frame width, I can cut and weld, but is there any reason I can't use a cab and chassis truck rear axle? I cant find a definitive answer. I understand there might be a inner width issue with the fuel tank or frame rail. It seems the F450 rear axles are more common than the F450 trucks with conventional beds...
I am open to any ideas, just forming a plan, thanks.
on the f-450...the chasis cab does have less frame spacing...and the leaf springs are shorter...some year f-450 use different size rims just as a point of info.
the brakes on an f-450 are larger....not sure if the larger rear f-450 brakes will place nice with smallwer front SRW brakes.
F350 drw rear would be fine, but I can't find one with 4.88. I would use the leaf springs I have now. I'm not so concerned with the hauling capacity on the bed, more just need a quicker gear. So I might need a proportioning valve or maybe use the f450/550 master cylinder?
450 rear uses larger ujoint and flange so the dribeshaft won't work. Brakes are larger and won't work correctly with the baby front rotors. Leaf perches are set differently due to the chassis cab being narrower than the sta dard truck frame. Depending on year wheel size is different and so is shock placement.
for all this unnecessary time/money just re-gear the original axle to 4.88 or 5.13 if your keeping g them large tires.
gears and install kit are what 300 dollars
thanks. I think I am giving up on the DRW rear conversion, because the cost of finding a ford 8L with wheels and tires is just too much. I have been looking at junkyards and part outs, and by the time I am done with wheels, tires, calipers, and whatnot, I would have more in the conversion than the truck, and I just cant justify that cost. BUT. How about just a re gear, to a 4.88? I guess I'd have to do front and back, but I hear shops charge a lot but nothing ridiculous...
Are you running the 35s for a reason or just because?.4:11s are relatively low gear provided you are running a stock-size tire. You mentioned the tires are shot why not drop down to 33s or even smaller? It would be the cheapest solution..
that's true, but 35 to 33 (about 6%) would be a tiny difference, and those tires are 250$ each. the truck has a 6 inch lift and these huge Nitto grapplers that it can barely turn. but if I get new tires, i will definitely go a size down...4.11 to 4.88 would be 16% . I need both, actually...now that I think about it.
Might I suggest looking into adding power to the 5.4 instead of regearing the truck?
The 5.4 was a pretty decent motor, but not well-matched to the Super Duties they placed it in. It is a high-revving engine since it is either SOHC or DOHC, but most people who drive Super Duties are used to low-end grunt from either a big block gasser or a diesel.
I would suggest looking into an intake, a set of headers/exhaust, and maybe a tune, to see if you can't wake that motor up some. It'll be a LOT cheaper than a re-gear, since it sounds like this is a 4x4 and you'd need to do both axles.
that's the best advice have received. I called a rear end shop and they said 3800$ for both axles. That's not going to happen. im gonna buy some smaller tires and see if I can wake this engine up...