Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

400 HP Engine Build - Input Needed

Thread Tools
 
Search this Thread
 
Old Apr 8, 2022 | 05:11 AM
  #241  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,095
Likes: 4,705
From: Henderson, NV
Club FTE Gold Member
Originally Posted by PriusLover
Honeywell lists 5v pressure sensors for between 40 and 70 dollars. That's a lot cheaper than two gauges and their accompanying pods(?). Big thing I need to know is what absolute ranges would be best for EBP and MAP.

Honeywell has an 6bar (87PSI) sensor that I think would work well for EBP: https://www.mouser.com/ProductDetail...HzaYt15g%3D%3D

And a 60PSI sensor that should suffice for boost: https://www.mouser.com/ProductDetail...o%2Fo7RQ%3D%3D

Hah! We went down this road somewhat when we had a string of Motorcraft ICP Sensor failures and we were looking for alternatives. At least the two you have chosen have reasonable prices and minimum order quantities of one. The ones we found for Motorcraft ICP Sensor substitutes had MOQs that required spending thousands of dollars.
 
Reply
Old Apr 8, 2022 | 05:46 PM
  #242  
PriusLover's Avatar
PriusLover
Thread Starter
|
Laughing Gas
Liked
Loved
Community Favorite
Joined: Mar 2021
Posts: 1,118
Likes: 425
What sensor was eyed for that?
 
Reply
Old Apr 8, 2022 | 05:59 PM
  #243  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,095
Likes: 4,705
From: Henderson, NV
Club FTE Gold Member
We started with Honeywell sensors and then veered off course rapidly after that. I'll have to search for the thread to give you details.
 
Reply
Old Apr 8, 2022 | 10:23 PM
  #244  
PriusLover's Avatar
PriusLover
Thread Starter
|
Laughing Gas
Liked
Loved
Community Favorite
Joined: Mar 2021
Posts: 1,118
Likes: 425
I found the thread, it's a good read. If the Motorcraft one I go craps out I'll give it a shot.

Was going to re-use the water pump on the truck, but looks like it's a newer china made model and making some odd squeaking sounds. Seems there's not many good options out there for new water pumps that last. Happened upon a reman Cardone branded one on amazon for twenty dollars. Ordered it because I'm really curious what I'll get for twenty dollars.
 
Reply
Old Apr 9, 2022 | 06:13 AM
  #245  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,853
Likes: 2,330
From: WV
Club FTE Silver Member

I had nothing but trouble with Cardone reman brake calipers on my car. They were poorly built. Boots not seated properly and the boot snap rings not in correctly. After replacing a couple of them and finding the piston seized with rust I began taking the boot off and sealing it myself before install. Current one has lasted a few years. Previously getting 1 year only.

My local part store has changed brands they carry now. They were replacing the Cardones under warranty which is why I kept using them. I was about 1 change away from going to the dealer for a brand new one…

The Cardones made me so leery of the reman calipers that I reused the original OEM 255k caliper when needing the slider bracket on the other side recently. Bought the whole thing, used the bracket, returned the old bracket and new reman caliper for core.

I would find another brand for the water pump if it were me. I have zero trust or respect for Cardone. Sorry to be a negative party pooper.
 
Reply
Old Apr 9, 2022 | 06:41 AM
  #246  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,345
Likes: 5,941
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by RacinJasonWV
I would find another brand for the water pump if it were me. I have zero trust or respect for Cardone. Sorry to be a negative party pooper.
I too do not recommend Cardone based on similar experiences I have had and/or read about. A warranty is great to have, but I try not to purchase parts simply because they are under warranty and need to be replaced often.
 
Reply
Old Apr 9, 2022 | 06:52 AM
  #247  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
The last ‘Motorcraft’ brand water pump I got was made-in-china... I have had great luck with ‘new’ water pumps from autozone.

This part doesn’t stress me out. Catastrophic failures are very rare. The water pump will leak and tell you you’ve got to change it ‘soon’. It won’t end a road trip. I can change it in 45min in a parking lot if I had to.
 
Reply
Old Apr 9, 2022 | 08:44 AM
  #248  
Y2KW57's Avatar
Y2KW57
Super Moderator
Top Answer: 1
Top Answer: 3
Top Answer: 5
Top Answer: 10
Joined: Dec 2011
Posts: 13,283
Likes: 6,046
Club FTE Gold Member
I noted a difference in flatness between a popular wax and oil parts chain store water pump, versus a Motorcraft water pump.

The Motorcraft water pump was machined flat.

The wax and oil parts chain store water pump was delivered as cast, and was not flat.










 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 9, 2022 | 09:19 AM
  #249  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by Y2KW57
I noted a difference in flatness between a popular wax and oil parts chain store water pump, versus a Motorcraft water pump.

The Motorcraft water pump was machined flat.

The wax and oil parts chain store water pump was delivered as cast, and was not flat.
How long ago was this? About 3yrs ago I was doing (2) water pumps back to back and one customer wanted ‘Motorcraft’. The Motorcraft was stamped made in china and looked just like the Duralast pump - except for the gasket/o-ring. The Motorcraft had a round conventional looking o-ring and the aftermarket had the little tabs on it that hold it in place during install.

Ive installed dozens of aftermarket pumps and not experienced any failures yet.

I will say that the lack of machining absolutely is obvious when using a billet t-stat housing. They often need RTV in addition to the o-ring/gasket to seal.
 
Reply
Old Apr 9, 2022 | 12:56 PM
  #250  
Y2KW57's Avatar
Y2KW57
Super Moderator
Top Answer: 1
Top Answer: 3
Top Answer: 5
Top Answer: 10
Joined: Dec 2011
Posts: 13,283
Likes: 6,046
Club FTE Gold Member
Originally Posted by SkySkiJason
How long ago was this? About 3yrs ago I was doing (2) water pumps back to back and one customer wanted ‘Motorcraft’. The Motorcraft was stamped made in china and looked just like the Duralast pump - except for the gasket/o-ring. The Motorcraft had a round conventional looking o-ring and the aftermarket had the little tabs on it that hold it in place during install.

Ive installed dozens of aftermarket pumps and not experienced any failures yet.

I will say that the lack of machining absolutely is obvious when using a billet t-stat housing. They often need RTV in addition to the o-ring/gasket to seal.

Interestingly enough... my experience was just the opposite of yours with respect to the gasket included with my tale of two water pumps. The GMB pump (purchased at CarQuest, an adjunct of Advanced Auto, and likewise sold at AutoZone and several other auto parts chain stores under different brand names, all with GMB as the manufacturer) had a conventional gasket ring, whereas the Motorcraft had the self retaining "bumpy" gasket oring with the retention tabs.

In fact, this was one of the reasons I cited to the CarQuest counter as justification for returning the never installed pump to them for a refund. The lack of a self retaining gasket, and, the lack of flatness at the mating surface.

I'm not sure when exactly I changed the water pump, but if I had to guess, it was late 2017 or early 2018.

The factory service manual states that every time the T-Stat is replaced, the T-Stat housing is to be replaced. The housing is a non- reusable part. It expands and contracts and conforms in place with the T-Stat gasket, without the use of any RTV that might "squeeze inside" ... potentially separating into swimming globules carried by the force of flowing hot water. These little globules of RTV can potentially interfere with the thermostat opening/closure, or work their way into the oil cooler, plugging the coolant passages, as you have shown us before with your photos of your customer's trucks.

The ductility of the stamped steel thermostat housing is by design. That design intent is undermined when re-using an old stamped steel t stat housing that has weakened from fatigue cycling. Still, many have reused the old original thermostat housing without issue, just like a lot of people re-use their old U bolts when replacing springs, since the reasons not to are not visually apparent. But in following the guidance of International and Ford, the thermostat housing is considered to be a consumable part, just like the thermostat itself.

The aftermarket billet aluminum thermostat housing, invented from scratch by Bob Riley, owner of Dieselsite, where no previous product like it existed in 7.3L PSD aftermarket that is now flooded with copy cat billet thermostat housings, both domestic and import, resolved an unsightly visual issue (rust), while at the same time causing a new sealing issue (leaks). As I recall, even Riley had to redesign the billet housing from it's introductory iteration, due to leaks. I don't think the inaugural housing had a separate groove for an inset O ring, instead relying on the rim seal that ships with the thermostat. But the flange of the billet housing is stiff, not ductile, and lacking a high modulus of elasticity like the OEM thermostat housing.

The leaking of the aftermarket billet aluminum thermostat housings has been addressed by the addition of a second sealing ring incorporated into the design, but that still has not been enough in some cases, where folks have resorted to using a dab of RTV on the T-stat housing to pump sealing face.

When I did my water pump, I installed a NEW stamped steel OEM thermostat housing, exactly as the factory service manual calls for, and no application of RTV was necessary. In the 4 or 5 years since, I have not had ANY leaks.
 
Reply
Old Apr 9, 2022 | 02:47 PM
  #251  
PriusLover's Avatar
PriusLover
Thread Starter
|
Laughing Gas
Liked
Loved
Community Favorite
Joined: Mar 2021
Posts: 1,118
Likes: 425
Not necessarily planning on running the Cardone pump (if it all looks good then maybe). Mostly I wanted to see what what ends up arriving after ordering it because it's hard to believe it could be priced at 20 dollars.
 
Reply
Old Apr 9, 2022 | 02:54 PM
  #252  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,802
Likes: 1,333
From: Elk Grove, CA
Club FTE Gold Member
Glad you did, I'm curious as well!
 
Reply
Old Apr 9, 2022 | 03:25 PM
  #253  
Y2KW57's Avatar
Y2KW57
Super Moderator
Top Answer: 1
Top Answer: 3
Top Answer: 5
Top Answer: 10
Joined: Dec 2011
Posts: 13,283
Likes: 6,046
Club FTE Gold Member
I've never tried a Cardone part.

The name itself implies that such parts are for when that car is done, put on the bare minimum to make it run, and kick it to the curb on craigslist. Car done.

It will be fun to be proven wrong.

Might force me to dial down my Carpuns.
 
Reply
Old Apr 9, 2022 | 04:08 PM
  #254  
PriusLover's Avatar
PriusLover
Thread Starter
|
Laughing Gas
Liked
Loved
Community Favorite
Joined: Mar 2021
Posts: 1,118
Likes: 425


The intriguing thing about this pump is it's remanufactured, which, for some reason, seems to be rather uncommon for the water pump.
 
Reply
Old Apr 9, 2022 | 04:49 PM
  #255  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,853
Likes: 2,330
From: WV
Club FTE Silver Member

Originally Posted by PriusLover
The intriguing thing about this pump is it's remanufactured, which, for some reason, seems to be rather uncommon for the water pump.
Maybe they’re the only company half-baked enough to do it.

Yep, we do look forward to seeing what you get.
 
Reply



All times are GMT -5. The time now is 08:28 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE