Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

A new development!

Thread Tools
 
Search this Thread
 
Old Nov 14, 2021 | 03:29 PM
  #1  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
A new development!

I am starting to think I have an electrical grimlen I just put a new alternator and batteries in my truck!

cruising along today I see I’m sitting at 12 v no Bueno pot nada!

the issue is the large lug I pulled from the alternator and did not disconnect the batteries, should I not get a spark from it?
 
Reply
Old Nov 14, 2021 | 03:43 PM
  #2  
FinnishStroker's Avatar
FinnishStroker
Cargo Master
Joined: Mar 2019
Posts: 2,907
Likes: 788
From: Kinnula,Finland
You must have blown a fuse or fusible link.
​There's 12volts directly from batteries in that lug.

Someone will chime in with some wiring diagrams.

Always unhook batteries when working on electrical system!
(Do as i say,not as i do..)
 
Reply
Old Nov 14, 2021 | 03:57 PM
  #3  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,853
Likes: 2,331
From: WV
Club FTE Silver Member

Originally Posted by FinnishStroker
Always unhook batteries when working on electrical system!
(Do as i say,not as i do..)


Yeah, it’s amazing the lengths I’ll go to not disconnect the batteries…
I have a special rubber “boot” to put over the drivers side terminal when leaving the passenger side in.
 
Reply
Old Nov 14, 2021 | 04:58 PM
  #4  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,346
Likes: 5,941
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by Listor
I am starting to think I have an electrical grimlen I just put a new alternator and batteries in my truck!

cruising along today I see I’m sitting at 12 v no Bueno pot nada!

the issue is the large lug I pulled from the alternator and did not disconnect the batteries, should I not get a spark from it?
Are you using "spark" as a means of checking for voltage? You should use a test light or a multimeter, if you have either of those.

The positive terminal on the back of the alternator is the B+ terminal. You should have battery voltage there at the very least when off, and charging voltage of 13.5+ volts when on.

Were the mounts clean and allow the alternator to ground itself?

Make sure the connector is inserted 100% and the pins are not pushed back in the connector preventing continuity.

Check the fused links by the passenger battery. They will look like a burnt pop tart if they are blown.

Check your appropriate fuses in the distribution block.

Perhaps the alternator is dead already. ArmyLifer had a Bosch go out on him 2 weeks after installing it recently.

Point is, there are a lot of things to look into before you can point your finger and call it an SOB.

Come back to us with updates.

Originally Posted by RacinJasonWV


Yeah, it’s amazing the lengths I’ll go to not disconnect the batteries…
I have a special rubber “boot” to put over the drivers side terminal when leaving the passenger side in.
Jason, would you mind sending me a text picture the next time you put your "boot" to work? I generally use rags with blue painter's tape on the terminals. Thinking now it might be time to "upgrade".
 
Reply
Old Nov 14, 2021 | 05:12 PM
  #5  
Walleye Hunter's Avatar
Walleye Hunter
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Should you get a spark when you do that? I don't see why you should.
 
Reply
Old Nov 15, 2021 | 04:58 AM
  #6  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,096
Likes: 4,705
From: Henderson, NV
Club FTE Gold Member
Positive result for spark at terminal:

 
Reply
Old Nov 15, 2021 | 06:37 AM
  #7  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by Sous
Are you using "spark" as a means of checking for voltage? You should use a test light or a multimeter, if you have either of those.

I know i said spark, but i tested with my multimeter, I did think my meter was bad and quick touch to the alternator bracket and no spark

The positive terminal on the back of the alternator is the B+ terminal. You should have battery voltage there at the very least when off, and charging voltage of 13.5+ volts when on.

Were the mounts clean and allow the alternator to ground itself?

Make sure the connector is inserted 100% and the pins are not pushed back in the connector preventing continuity.

Check the fused links by the passenger battery. They will look like a burnt pop tart if they are blown.

Check your appropriate fuses in the distribution block.

Perhaps the alternator is dead already. ArmyLifer had a Bosch go out on him 2 weeks after installing it recently.

Point is, there are a lot of things to look into before you can point your finger and call it an SOB.

Come back to us with updates.


Jason, would you mind sending me a text picture the next time you put your "boot" to work? I generally use rags with blue painter's tape on the terminals. Thinking now it might be time to "upgrade".
so i guess i have a series of things, although i did not connect them until last night when i was having a cold one

few weeks ago my horn goes off in the middle of the night , then it stopped, found a blown fuse , replaced it and the horn sounded sick, within a couple of days it just died altogether

then my obd port and cigarette light fuse blew , No apparent reason ( as i think about it) replaced the fuse , had to get the cts3 reset so it would recognized my truck again

Now yesterday i go out to start it and my gpr has died, crank crank crank, screw it plug it in for a bit

then later the same day i no longer am charging!

Like Columbo i am starting to think something else is going on, i will get the alternator tested today, it's only a few weeks old Batteries too

tell me if you think i am crazy or i have some breadcrumbs to follow and if so where is it leading
 
Reply
Old Nov 15, 2021 | 07:29 AM
  #8  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,096
Likes: 4,705
From: Henderson, NV
Club FTE Gold Member
Originally Posted by Listor
so i guess i have a series of things, although i did not connect them until last night when i was having a cold one

few weeks ago my horn goes off in the middle of the night , then it stopped, found a blown fuse , replaced it and the horn sounded sick, within a couple of days it just died altogether

then my obd port and cigarette light fuse blew , No apparent reason ( as i think about it) replaced the fuse , had to get the cts3 reset so it would recognized my truck again

Now yesterday i go out to start it and my gpr has died, crank crank crank, screw it plug it in for a bit

then later the same day i no longer am charging!

Like Columbo i am starting to think something else is going on, i will get the alternator tested today, it's only a few weeks old Batteries too

tell me if you think i am crazy or i have some breadcrumbs to follow and if so where is it leading
Sounds like you have a short somewhere. Find and fix that first.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 15, 2021 | 07:37 AM
  #9  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,346
Likes: 5,941
From: Lake Hartwell, GA
FTE Emeritus
I agree with Leonard. Some wise words on shorts from Mark K. are below.

First, always probe the back of the connector. Pushing a probe into the end that makes the connection just causes new connection problems. With one probe on the wire that you're testing, touch the other probe to a good ground to check for short to ground, and to power to check for short to power.
Quote source: https://www.ford-trucks.com/forums/1...l#post19916903
and

Disconnect the harness from the PCM and from the transmission solenoid body connector. Now probe the back of the PCM connector and the back of the trans connector to check for continuity from one end to the other. Then with one of the probes still on either of the two connectors, touch the other probe to ground and get a reading. This should read OL. Then touch it to power, preferably the battery +terminal. This should also read OL. If you have continuity and OL to both ground and power you have a good wire.
Quote source: https://www.ford-trucks.com/forums/1...l#post19918627

Not all of the information above pertains to your situation, but I didn't want to hack up the advice from Mark K. It can be misconstrued in some cases when a quote is edited to a point of not making sense.

Also, a quick video on how to back probe connectors as mentioned above by Mark K.

​​​​​​​
 
Reply
Old Nov 15, 2021 | 08:07 AM
  #10  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
I see i have some things to look at today, i will be getting the alternator tested this morning and proceed from there
 
Reply
Old Nov 15, 2021 | 10:00 AM
  #11  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Well the alternator tests bad but so do the other 3 off the shelf!
 
Reply
Old Nov 15, 2021 | 10:15 AM
  #12  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,096
Likes: 4,705
From: Henderson, NV
Club FTE Gold Member
Originally Posted by Listor
Well the alternator tests bad but so do the other 3 off the shelf!

 
Reply
Old Nov 15, 2021 | 10:36 AM
  #13  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,346
Likes: 5,941
From: Lake Hartwell, GA
FTE Emeritus
What brand is the alternator you had tested that was bad and are the other 3 on the shelf the same brand?

Sounds like a good time to get your money back and grab a Leece Neville.
 
Reply
Old Nov 15, 2021 | 11:40 AM
  #14  
Listor's Avatar
Listor
Thread Starter
|
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by Sous
What brand is the alternator you had tested that was bad and are the other 3 on the shelf the same brand?

Sounds like a good time to get your money back and grab a Leece Neville.

napa reman they had no new ones , turns out their equipment is faulty took the replacement to advanced auto they have a brand new equipment, had to teach the guys how to set it up ( shakes head) anyhow the alternator tested good went ho Put it on cycled the gp’s and she fire right up

not sure what’s going on for worked fine this morning showing 13.2 just sitting here idling
 
Reply
Old Nov 16, 2021 | 03:46 PM
  #15  
Brother Les's Avatar
Brother Les
Cargo Master
15 Year Member
Joined: Oct 2007
Posts: 2,712
Likes: 107
From: BoCoMo
Originally Posted by FordTruckNoob
Positive result for spark at terminal:
Is that a gasser?

I have had enough Diesel Fuel and oil in the valley for many years that you could swim in it. If it did not catch on fire after three years..... I stopped worrying about the 'heat' and/or 'spark'.... Yes, I finally tracked down and plugged all the leaks and cleaned it all up and out.
 
Reply



All times are GMT -5. The time now is 03:47 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE