A new development!
cruising along today I see I’m sitting at 12 v no Bueno pot nada!
the issue is the large lug I pulled from the alternator and did not disconnect the batteries, should I not get a spark from it?
There's 12volts directly from batteries in that lug.
Someone will chime in with some wiring diagrams.
Always unhook batteries when working on electrical system!
(Do as i say,not as i do..)

Yeah, it’s amazing the lengths I’ll go to not disconnect the batteries…
I have a special rubber “boot” to put over the drivers side terminal when leaving the passenger side in.
cruising along today I see I’m sitting at 12 v no Bueno pot nada!
the issue is the large lug I pulled from the alternator and did not disconnect the batteries, should I not get a spark from it?
The positive terminal on the back of the alternator is the B+ terminal. You should have battery voltage there at the very least when off, and charging voltage of 13.5+ volts when on.
Were the mounts clean and allow the alternator to ground itself?
Make sure the connector is inserted 100% and the pins are not pushed back in the connector preventing continuity.
Check the fused links by the passenger battery. They will look like a burnt pop tart if they are blown.
Check your appropriate fuses in the distribution block.
Perhaps the alternator is dead already. ArmyLifer had a Bosch go out on him 2 weeks after installing it recently.
Point is, there are a lot of things to look into before you can point your finger and call it an SOB.
Come back to us with updates.
Jason, would you mind sending me a text picture the next time you put your "boot" to work? I generally use rags with blue painter's tape on the terminals. Thinking now it might be time to "upgrade".
I know i said spark, but i tested with my multimeter, I did think my meter was bad and quick touch to the alternator bracket and no spark
The positive terminal on the back of the alternator is the B+ terminal. You should have battery voltage there at the very least when off, and charging voltage of 13.5+ volts when on.
Were the mounts clean and allow the alternator to ground itself?
Make sure the connector is inserted 100% and the pins are not pushed back in the connector preventing continuity.
Check the fused links by the passenger battery. They will look like a burnt pop tart if they are blown.
Check your appropriate fuses in the distribution block.
Perhaps the alternator is dead already. ArmyLifer had a Bosch go out on him 2 weeks after installing it recently.
Point is, there are a lot of things to look into before you can point your finger and call it an SOB.
Come back to us with updates.
Jason, would you mind sending me a text picture the next time you put your "boot" to work? I generally use rags with blue painter's tape on the terminals. Thinking now it might be time to "upgrade".
few weeks ago my horn goes off in the middle of the night , then it stopped, found a blown fuse , replaced it and the horn sounded sick, within a couple of days it just died altogether
then my obd port and cigarette light fuse blew , No apparent reason ( as i think about it) replaced the fuse , had to get the cts3 reset so it would recognized my truck again
Now yesterday i go out to start it and my gpr has died, crank crank crank, screw it plug it in for a bit
then later the same day i no longer am charging!
Like Columbo i am starting to think something else is going on, i will get the alternator tested today, it's only a few weeks old Batteries too
tell me if you think i am crazy or i have some breadcrumbs to follow and if so where is it leading
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few weeks ago my horn goes off in the middle of the night , then it stopped, found a blown fuse , replaced it and the horn sounded sick, within a couple of days it just died altogether
then my obd port and cigarette light fuse blew , No apparent reason ( as i think about it) replaced the fuse , had to get the cts3 reset so it would recognized my truck again
Now yesterday i go out to start it and my gpr has died, crank crank crank, screw it plug it in for a bit
then later the same day i no longer am charging!
Like Columbo i am starting to think something else is going on, i will get the alternator tested today, it's only a few weeks old Batteries too
tell me if you think i am crazy or i have some breadcrumbs to follow and if so where is it leading
Ford Trucks for Ford Truck Enthusiasts
and
Not all of the information above pertains to your situation, but I didn't want to hack up the advice from Mark K. It can be misconstrued in some cases when a quote is edited to a point of not making sense.
Also, a quick video on how to back probe connectors as mentioned above by Mark K.
Sounds like a good time to get your money back and grab a Leece Neville.
napa reman they had no new ones , turns out their equipment is faulty took the replacement to advanced auto they have a brand new equipment, had to teach the guys how to set it up ( shakes head) anyhow the alternator tested good went ho Put it on cycled the gp’s and she fire right up
not sure what’s going on for worked fine this morning showing 13.2 just sitting here idling
I have had enough Diesel Fuel and oil in the valley for many years that you could swim in it. If it did not catch on fire after three years..... I stopped worrying about the 'heat' and/or 'spark'.... Yes, I finally tracked down and plugged all the leaks and cleaned it all up and out.















