Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

2004 expedition evaporator temperature sensor plug location

Thread Tools
 
Search this Thread
 
Old Aug 9, 2021 | 02:08 PM
  #1  
Wjbell1's Avatar
Wjbell1
Thread Starter
|
New User
Joined: Aug 2021
Posts: 6
Likes: 0
2004 expedition evaporator temperature sensor plug location

I am trying to find the location of the plug that connects the evaporator temperature sensor of the AC to the computer. I've heard that you pull the glove compartment down all the way and it's up in there somewhere. I've tried that I can't find the plug to the evaporator temperature sensor if anybody can tell me if it's located somewhere in there or the wires to the evaporative temperature sensor are included with other wires in another plug I'd really appreciate it. I've read that it's two wires going to the plug that look like speaker wire but I can't find it anywhere.

What it is is I'm having a problem with the AC not coming on when it warms up outside. Works great in the morning and in the evening but when the ambient temperature outside gets a little hot the AC clutch stops engaging and I've heard that that's because one of the sensors possibly the evaporator temperature sensor is telling the computer some things wrong and don't turn on the clutch. If anybody has any info on this I really appreciate it and a picture of where it is what even be better. Thanks for reading
 
Reply
Old Aug 9, 2021 | 07:31 PM
  #2  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,763
Likes: 1,081
From: St Louis
Check your clutch gap, it's probably worn to the point it's excessive and causing the clutch to fail when it's hot.

Your truck is too old to have that sensor.

 
Reply
Old Aug 9, 2021 | 07:42 PM
  #3  
Wjbell1's Avatar
Wjbell1
Thread Starter
|
New User
Joined: Aug 2021
Posts: 6
Likes: 0
Originally Posted by projectSHO89
Check your clutch gap, it's probably worn to the point it's excessive and causing the clutch to fail when it's hot.
Originally Posted by projectSHO89
Your truck is too old to have that sensor.
Thanks for the reply. I should have mentioned it in my original post. But the clutch, compressor and receiver dryer are all brand new. What had happened originally is my clutch went out started smoking so I took it to the shop and they diagnosed it and said your clutch went out and you might as well can replace the compressor and the receiver dryer too so I did. And before my AC system clutch went out it never did this shutting down the AC when it got too hot outside. It always worked perfectly. I've read another threads people pointing to the evaporator temperature sensor as a problem. And there is a mod you can do to it putting in a resistor at the connector to full the computer into thinking the EVAP temp sensor is working normally.
 
Reply
Old Aug 10, 2021 | 05:08 AM
  #4  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,763
Likes: 1,081
From: St Louis
Yes, you should have provided the history.

1. Just because the compressor is new doesn't mean the gap is correct. Check it.

2. As I already said, your truck is too old to have the evaporator sensor. Stop wasting time looking for something that wasn't installed in your truck.
 
Reply
Old Aug 10, 2021 | 07:54 AM
  #5  
Wjbell1's Avatar
Wjbell1
Thread Starter
|
New User
Joined: Aug 2021
Posts: 6
Likes: 0
Ok

Originally Posted by projectSHO89
Yes, you should have provided the history.

1. Just because the compressor is new doesn't mean the gap is correct. Check it.

2. As I already said, your truck is too old to have the evaporator sensor. Stop wasting time looking for something that wasn't installed in your truck.
​​​​​​​Thank you again for replying. I forgot about what you said about the EVAP sensor that's good news.. but the one thing about it is is it in the cab when you press the AC button when it's working you can hear the clutch kick in and clicks. And when it's not working when you press the AC button you do not hear the click. So there is no power going to engage the clutch at all. You can normally hear a definite click and when it doesn't work and produce cold air you cannot hear the click at all. So the clutch isn't even engaging I'll have to double check it to see if it's spinning or not but could that still be the same problem of a bad Gap in the clutch?
 
Reply
Old Aug 10, 2021 | 04:41 PM
  #6  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,763
Likes: 1,081
From: St Louis
Lack of power to the clutch will cause EXACTLY the same behavior as a gap that is so excessive that the magnetic field cannot pull in the clutch hub. No engagement or operation.

Do not eliminate possibilities based on assumptions. Check it and then decide it that possibility remains or can be eliminated.

If the gap is in the desired range, then the likelihood becomes electrical in nature. Checking a gap is comparatively easy to figuring out why a computer won't turn something on.

 
Reply
Old Aug 10, 2021 | 04:46 PM
  #7  
Wjbell1's Avatar
Wjbell1
Thread Starter
|
New User
Joined: Aug 2021
Posts: 6
Likes: 0
Re

Originally Posted by projectSHO89
Lack of power to the clutch will cause EXACTLY the same behavior as a gap that is so excessive that the magnetic field cannot pull in the clutch hub. No engagement or operation.

Do not eliminate possibilities based on assumptions. Check it and then decide it that possibility remains or can be eliminated.

If the gap is in the desired range, then the likelihood becomes electrical in nature. Checking a gap is comparatively easy to figuring out why a computer won't turn something on.
Well that's what I was saying I was thinking there's no power turning the clutch on at the times when you do not hear a click. So how do you check the gap what's it supposed to be? I'm thinking I need to take it back to the shop which I was trying to avoid because then I'm without a vehicle.
 
Reply
Old Aug 10, 2021 | 05:21 PM
  #8  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,763
Likes: 1,081
From: St Louis
Feeler gauge between the plate and hub. Gap should be around 15-30 thousandths.

 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
zenish
Aerostar
3
Jan 10, 2016 06:44 PM
emmagator
6.0L Power Stroke Diesel
12
Jul 7, 2013 10:51 PM
Migs7
1987 - 1996 F150 & Larger F-Series Trucks
1
Nov 13, 2011 08:17 AM
fordman837000
1994.5 - 1997 7.3L Power Stroke Diesel
14
Dec 12, 2007 11:07 AM
kylen77
1999 - 2003 7.3L Power Stroke Diesel
7
Aug 15, 2005 06:33 PM




All times are GMT -5. The time now is 06:51 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE