Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

fuel line questions

Thread Tools
 
Search this Thread
 
Old Nov 6, 2020 | 10:16 PM
  #1  
f-1minty's Avatar
f-1minty
Thread Starter
|
Freshman User
Joined: Aug 2020
Posts: 29
Likes: 0
fuel line questions

just got my 1994 f150 to start up again since i replaced the tank and damaged stuff, the front tank was scrapped and we left the lines ziptied to the frame and put little red rubber caps on them. the trucks started and ran fine but as it was idling down one of the caps popped off and spewed gas all over. is the front fuel tank lines supposed to be filling up like that?? the tank selector switch was on the rear tank (the good tank.)
 
Reply
Old Nov 7, 2020 | 05:25 AM
  #2  
OhioFordFarm's Avatar
OhioFordFarm
Mountain Pass
10 Year Member
Liked
Loved
Joined: Jan 2014
Posts: 214
Likes: 37
From: Madison Ohio
The pump in the tank has a check valve in it to keep the rear tank from pumping it full or over full of gas. Last time I had to cap off a gas tank line my local parts store had a dorman line that was male to male. I cut it in half. Then put a compression fitting tube to pipe with a pipe cap on it. Got everything tight and then plugged it in the line. No leaks and holds up to the pressure. Dorman 800-154 is the 5/16 line or return side. 800 - 155 is a 3/8 line pressure supply side. Dorman 800-159 has both sizes. Will need both as the return side will not have the pressure normally, but I would not want to risk the cap popping off and leaking gas all over.
 
Reply
Old Nov 7, 2020 | 07:06 AM
  #3  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,870
Likes: 2,442
Originally Posted by f-1minty
just got my 1994 f150 to start up again since i replaced the tank and damaged stuff, the front tank was scrapped and we left the lines ziptied to the frame and put little red rubber caps on them. the trucks started and ran fine but as it was idling down one of the caps popped off and spewed gas all over. is the front fuel tank lines supposed to be filling up like that?? the tank selector switch was on the rear tank (the good tank.)
Yes. The check valves that keep fuel from returning to the wrong tank is located in the Fuel Delivery Module (fuel pump assembly) so there is always gas in the lines. There are threads on how to delete the second tank. Why didn’t you just replace the damaged gas tank? You can get a brand new tank for less than $100 delivered to your front door. I wouldn’t want to cut my driving range in half.
 
Reply
Old Nov 7, 2020 | 10:01 AM
  #4  
f-1minty's Avatar
f-1minty
Thread Starter
|
Freshman User
Joined: Aug 2020
Posts: 29
Likes: 0
Originally Posted by My4Fordtrucks
Yes. The check valves that keep fuel from returning to the wrong tank is located in the Fuel Delivery Module (fuel pump assembly) so there is always gas in the lines. There are threads on how to delete the second tank. Why didn’t you just replace the damaged gas tank? You can get a brand new tank for less than $100 delivered to your front door. I wouldn’t want to cut my driving range in half.
because both tanks were rusted heavily but the front tank had some bullet holes in it for some reason and im not worried about range since im only 15 so i cant legally drive so i just replaced the rear tank.
 
Reply
Old Nov 8, 2020 | 07:54 PM
  #5  
TooManyMIce's Avatar
TooManyMIce
Tuned
Joined: Jan 2018
Posts: 414
Likes: 42
From: State of Confusion
If you've still got the roached tank, you could cut the ends off that tank's fuel pump, weld or solder the cut ends shut, then plug those into the lines like OFF is talking about. Obviously make sure you don't have pinholes in your welds before putting pressure to them!
 
Reply
Old Nov 11, 2020 | 02:05 PM
  #6  
f-1minty's Avatar
f-1minty
Thread Starter
|
Freshman User
Joined: Aug 2020
Posts: 29
Likes: 0
Originally Posted by TooManyMIce
If you've still got the roached tank, you could cut the ends off that tank's fuel pump, weld or solder the cut ends shut, then plug those into the lines like OFF is talking about. Obviously make sure you don't have pinholes in your welds before putting pressure to them!
thats what we did and its working great
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
K.Madigan
1973 - 1979 F-100 & Larger F-Series Trucks
10
Aug 9, 2016 12:12 PM
BigBlue92
1987 - 1996 F150 & Larger F-Series Trucks
2
Sep 7, 2011 10:20 PM
Torchin' an Truckin'
1987 - 1996 F150 & Larger F-Series Trucks
3
Oct 31, 2010 10:36 AM
newtattoobob1
1987 - 1996 F150 & Larger F-Series Trucks
5
Oct 21, 2009 08:01 PM
Frdbuy8589
1987 - 1996 F150 & Larger F-Series Trucks
1
May 4, 2009 12:54 AM




All times are GMT -5. The time now is 04:48 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE