Notices
1957 - 1960 F100 & Larger F-Series Trucks Discuss the Box Style Ford Trucks

Gas Tank Issues!?!

Thread Tools
 
Search this Thread
 
Old Oct 27, 2020 | 03:39 PM
  #1  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
Gas Tank Issues!?!

I'm hoping someone has some insight to what I am experiencing right now. I have a '57 with a 223 6 cyl / 3 speed. Ive added Clifford Perf. intake and weber carb as well as their headers. Other than that it is stock. The tank looks to be a new tank (I dont know the trucks history) and is still behind the seat. The gas guage and sending unit seem to work too.

The issue: Once the guage gets to 3/4 full the truck acts like it runs out of gas. I fill it back up and it takes 3-4 gallons of gas. It starts up, runs a little rough for a bit but then smooths back out.

What I have done: I've pulled the sending unit and looked into the tank. The pickup tube looks perfect and runs to the bottom. The tank looks clean. See picture below.

What I plan to do: Today I am buying cork gasket material (1/8" thick) to make a new gasket for the sending unit. Currently there is a not so great looking rubber gasket there and I get gasoline on top of the tank when I fill it. I also plan to buy a new gas cap as the rubber gasket on the inside of mine is old and cracked. I also will replace the rubber line underneath the truck (about a 8" section right where it exits the cab) and the section from the hardline to the fuel pump in the engine bay. I also plan to install a fuel filter at that line, currently there is not one.

Anyone have any thoughts as to why it acts this way? Anything is appreciated.



 
Reply
Old Oct 27, 2020 | 04:50 PM
  #2  
JohnNewb's Avatar
JohnNewb
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 1,388
Likes: 92
From: California High Desert
gas cap has to be vented. Bad gasket won't cause a problem. See if vent hole is open. You can rig up a pressure gauge and see what pump is doing It siphons gas out of tank so I would replace any rubber hoses. There is only the short hose under cab and hose to fuel pump and pump to carburetor. One filter inline would be enough.
 
Reply
Old Oct 27, 2020 | 05:47 PM
  #3  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
Awesome! Will do! Thanks!
 
Reply
Old Oct 27, 2020 | 06:22 PM
  #4  
JohnNewb's Avatar
JohnNewb
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 1,388
Likes: 92
From: California High Desert
Did you run it before and after the modifications? I was curious if it made a noticeable difference in power. I ran mine so many years with a worn out engine when I overhauled it I thought I might need a headrest to prevent whiplash accelerating.
 
Reply
Old Oct 27, 2020 | 09:13 PM
  #5  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
Originally Posted by JohnNewb
Did you run it before and after the modifications? I was curious if it made a noticeable difference in power. I ran mine so many years with a worn out engine when I overhauled it I thought I might need a headrest to prevent whiplash accelerating.
I did but only for a short time. I put about 200 miles on it before doing the mods. A noticeable difference with the mods but the Clifford Performance stuff is pretty expensive. Its 100% worth it if you plan to stick with the 223 but not if youre going to do a swap at some point.
 
Reply
Old Oct 27, 2020 | 10:54 PM
  #6  
Red60's Avatar
Red60
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
If you do the above and come up short, you could have a blockage in the line or a weak pump. When I was working on my fuel lines, a bug had made a nest inside my hardline near the fuel pump end. I know because it was restricting my breath blowing on the tank end under the cab toward the open end at the fuel pump. I rodded the line with a welding rod and blew it out with shop air... presto it went “phoot” and I shot that nest across the shop! Let everyone know what fixes yours, it appears to be a semi-regular issue.
 
Reply
Old Oct 28, 2020 | 09:52 AM
  #7  
JohnNewb's Avatar
JohnNewb
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 1,388
Likes: 92
From: California High Desert
Originally Posted by Red60
If you do the above and come up short, you could have a blockage in the line or a weak pump. When I was working on my fuel lines, a bug had made a nest inside my hardline near the fuel pump end. I know because it was restricting my breath blowing on the tank end under the cab toward the open end at the fuel pump. I rodded the line with a welding rod and blew it out with shop air... presto it went “phoot” and I shot that nest across the shop! Let everyone know what fixes yours, it appears to be a semi-regular issue.
Since most of these "project trucks" are found parked for many years, not surprising to have plugged fuel lines. I would bet his problem is fuel cap not venting.
 
Reply
Old Oct 28, 2020 | 04:03 PM
  #8  
wyomingford's Avatar
wyomingford
Freshman User
Joined: Oct 2003
Posts: 40
Likes: 0
From: Cheyenne, Wyoming
Another possibility is a cracked suction line inside of the fuel tank. As long as the crack is submerged in fuel, no problems, but as soon as the fuel level is low enough for the crack to suck air, then you are no longer sucking fuel. Have had a couple trucks with this problem when I used to wrench on them for a living.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 28, 2020 | 07:29 PM
  #9  
Red60's Avatar
Red60
Cargo Master
5 Year Member
Liked
Loved
Joined: Dec 2019
Posts: 2,818
Likes: 375
Originally Posted by JohnNewb
Since most of these "project trucks" are found parked for many years, not surprising to have plugged fuel lines. I would bet his problem is fuel cap not venting.
Originally Posted by wyomingford
Another possibility is a cracked suction line inside of the fuel tank. As long as the crack is submerged in fuel, no problems, but as soon as the fuel level is low enough for the crack to suck air, then you are no longer sucking fuel. Have had a couple trucks with this problem when I used to wrench on them for a living.
Easy to test cap issue, run it with a rag taped over the filler tube leaving the cap off.

Unfortunately there are lots of ways to have fuel issues! I have run engines from 5 gallon gas cans with fuel hose run out from under the car to verify if its the pump or lines. The pump should be able to pull it easily from an external can. Then you at least can start narrowing it down. (Assuming you already ruled out venting above)

 
Reply
Old Oct 28, 2020 | 08:32 PM
  #10  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
I've put a new vented cap on and put a inline fuel filter between the hardline and the pump. I plan on driving it to work on Friday (35 miles each way) and will see how it does. I will be carrying a 5 gal jerry can just in case!! Wish me luck!
 
Reply
Old Oct 29, 2020 | 04:11 PM
  #11  
spurredon's Avatar
spurredon
FTE Legend
20 Year Member
Community Influencer
Liked
Loved
Joined: Jun 2004
Posts: 31,859
Likes: 2,369
From: Upstate NY
Club FTE Silver Member

Luck!!!!!!!!!!!!
 
Reply
Old Nov 9, 2020 | 02:42 PM
  #12  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
So far so good....I'm below a 1/4 of a tank with no issues. Seems like maybe the gas cap was the culprit. Thanks for all of the input from everyone!
 
Reply
Old Nov 9, 2020 | 03:30 PM
  #13  
JohnNewb's Avatar
JohnNewb
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 1,388
Likes: 92
From: California High Desert
Originally Posted by flhx06
So far so good....I'm below a 1/4 of a tank with no issues. Seems like maybe the gas cap was the culprit. Thanks for all of the input from everyone!
I'm not one to say I told you so, but someone should direct you to the part where I said I bet it is the cap. How much did we gave bet?
 
Reply
Old Nov 12, 2020 | 11:27 AM
  #14  
flhx06's Avatar
flhx06
Thread Starter
|
Tuned
Joined: Dec 2007
Posts: 276
Likes: 4
From: San Rafael, Ca
Originally Posted by JohnNewb
I'm not one to say I told you so, but someone should direct you to the part where I said I bet it is the cap. How much did we gave bet?
Actually it was your post that got me heading in that direction! How much do I owe you?

Another update - I let the truck run down to just below a 1/4 of a tank ON THE GAS GUAGE before filling. You folks that are smarter than me probably see where this is going! It took 8 gallons to fill it up. Any thoughts on this one??
 
Reply
Old Nov 12, 2020 | 01:06 PM
  #15  
JohnNewb's Avatar
JohnNewb
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2019
Posts: 1,388
Likes: 92
From: California High Desert
I don't know the tank capacity. On mine I add gas with five gallon can. Nearly empty and add five gauge reads about half a tank. There were several posts not too long ago about calibrating floats to gauges and resistors and connections. Don't remember who but maybe red60.
 
Reply



All times are GMT -5. The time now is 02:47 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE