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1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Clutch Equalizer Shaft

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Old Feb 25, 2020 | 06:26 PM
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Clutch Equalizer Shaft

My clutch equalizer shaft (7RT-7503) is worn on one side of the bushing face. From doing some reading, it appears to be a common issue. However, all the threads involved people trying to find new replacements.

It seems as though there aren't any NOS or reproductions. Has anyone actually tried to repair theirs? I'm thinking it could be repaired by a machine shop by welding up the worn metal and then milling it.. Or perhaps enlarging the entire bore and inserting a steel sleeve. Just looking to see if anyone has any tried and true method.
 
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Old Feb 25, 2020 | 06:40 PM
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Got a picture to show how bad it is? The shaft is forged steel so welding is certainly an option.
 
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Old Feb 25, 2020 | 06:44 PM
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Old Feb 25, 2020 | 07:54 PM
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Is it worn out of round? Hard to tell. The end and outer surface really don't matter, as long as the hole is reasonably round and the bushings inside are good.
 
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Old Feb 25, 2020 | 08:11 PM
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I tried to take some photos with the micrometer, but it didn't come out very clear.

The inside measures .997 all the way around. However, there is wear in the last 1/4" towards the open end. Vertically it measures around 1.000, and horizontally 1.050. So it's about .050" out of round. Not terrible, but enough to tell without having to measure. The wear is isolated to one side.

 
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Old Feb 25, 2020 | 08:11 PM
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It can be bored and sleeved to the original size. I bored mine and made an oversize split bronze bushing for it.
 
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Old Feb 25, 2020 | 09:37 PM
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Lots of good advice above. You might get a new bronze bushing for it and see if it takes up enough slack to be functional. They don't move much or very often. I don't know what your plans are for the truck.
 
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