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Heatercore Leak

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Old Feb 24, 2020 | 01:10 PM
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Heatercore Leak

Hello, I recently discovered my heater core to be leaking, had the symptoms of a coolant smell in the cab, fog on the windows and of course a puddle of coolant on the floor of my cab. Last night I replaced the core with a Motocraft part, I read reviews saying Motocraft would last longer than the cheaper replacement parts I found. After about an hour of driving I noticed those same symptoms and and even bigger puddle of coolant on my floor than last time. It seems that within an hour of use the new heater core has already started leaking. I'm not quite sure what the issue is, or if I did something wrong during installation but I don't want to spend the money on a replacement only to have it break once more. I'd appreciate any help I can get on this thanks
 
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Old Feb 24, 2020 | 01:55 PM
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It doesn’t take much to break the solder joints between the pipes and core during installation. If you forced it in place, or had difficulty hooking up the hoses (excessive effort to push them onto the pipes) that could’ve happened.

If there’s no obvious damage, I’d at least try to exchange the core as faulty, then be very careful with the new one during installation.
 
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Old Feb 24, 2020 | 02:00 PM
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Originally Posted by DBGrif91
It doesn’t take much to break the solder joints between the pipes and core during installation. If you forced it in place, or had difficulty hooking up the hoses (excessive effort to push them onto the pipes) that could’ve happened.

If there’s no obvious damage, I’d at least try to exchange the core as faulty, then be very careful with the new one during installation.
I've also read online that it is possible that electrolysis could cause the coolant to eat away at the metal, is this something common to hear of? also this took place in about an hour, is it even possible for this to happen so fast?
 
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Old Feb 24, 2020 | 02:13 PM
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Electrolysis is possible but for it to happen within an hour would indicate a severe problem with ground points - without thinking through it more than I’m willing to at this point, I’m not even sure what it would take for it happen within an hour’s time.

What most likely happened is one of the solder joints or the core itself had a weak spot, either from installation or shipping, and it wasn’t until the system was pressurized that it really began to give way. It’s hard to say for sure until you pull it and find the leak.
 
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Old Feb 24, 2020 | 02:24 PM
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Bad coolant can kill things, but not that quickly, not unless you topped it up with muriatic acid or something. Having fought with one of these cores to get it in, I can see how you could damage it in the process. If nothing jumps out at you visually, you can submerge it in a tray of water, block one pipe, blow into the other, and see if bubbles come out somewhere. Also check that your heater core hoses aren't split at the ends.
 
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Old Feb 24, 2020 | 02:47 PM
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I have also heard of the coolant system being to pressurized.
Anything out of the ordinary? Radiator cap working? Correct psi? 13 is what these trucks use.
 
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Old Feb 24, 2020 | 03:04 PM
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Coolant is new, less than a year old. I now that I think of it, having electrolysis happen so fast seems extreme as well as I feel like the radiator would've been leaking too. It was a tight squeeze to get in and I should've given it a better inspection once receiving it. In terms of the system having too much pressure I am not sure how to check that, although the radiator cap seems fine. If I should add some extra grounds to be safe, any recommendations as to where they should be placed?
 
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Old Feb 24, 2020 | 03:25 PM
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Only thing to add is make sure the hoses aren’t actually what is leaking and the coolant is running into the heater box.
 
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Old Feb 24, 2020 | 03:28 PM
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Rent a pressure tester from the parts store. It can be used to test the radiator cap as well as the entire cooling system. Electrolysis is the the least of your worries at this point.

Test the thermostat while you are diagnosing the cooling system.
 
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Old Feb 24, 2020 | 03:37 PM
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I didn't notice the hoses leaking into the heater box, and the thermostat was replaced last night as well while I had the coolant drained.
 
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Old Feb 24, 2020 | 03:50 PM
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There is another thread on this topic...new does not mean good. Granted the heater core was previously cracked and there was no mention of pegging the temperature gauge, but good insurance to check these pesky t-stats before installing.
 
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