Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

ABS Problems

Thread Tools
 
Search this Thread
 
Old Jan 4, 2019 | 08:42 PM
  #1  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
Question ABS Problems

Hey All, I have a 2003 F250 SD XLT 4x4 5.4L V8 Super crew cab. And I have a abs light on. I also have a snap on Ethos plus scanner and scanned the truck and found these two codes. The code are as follows: C1185 ABS Power Relay Circuit Fault Now let me give you guys some back ground on this truck. About a month ago, I had to have the driver side front differential replace due to faulty hub locks. Also had the brake lines replaced also due to rusting issues. But then when I got the truck back the ABS light would go on and while driving. Now my driver front brakes are bad only the driver front... And I now I'm wondering if the speed sensors are bad as well cause I had a code come up for that but can't remember what the code is. I tried to rescan for it but it doesn't come up??? Also it would be great if you guys could tell me where this stuff is on the truck so that I can do the job myself. The guy I took it to must have not done the job right, cause it wasn't like this before I gave it to him. I really could use your guys help on this!!
 
Reply
Old Jan 8, 2019 | 12:32 PM
  #2  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
can anyone tell me where the abs relay is in the truck to replace it?
 
Reply
Old Jan 8, 2019 | 12:54 PM
  #3  
seville009's Avatar
seville009
Logistics Pro
Joined: Nov 2004
Posts: 4,795
Likes: 47
 
Reply
Old Jan 8, 2019 | 01:01 PM
  #4  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
where is the relay located?
 
Reply
Old Jan 8, 2019 | 01:27 PM
  #5  
seville009's Avatar
seville009
Logistics Pro
Joined: Nov 2004
Posts: 4,795
Likes: 47
Originally Posted by Billy Mastroni
where is the relay located?
i’m guessing one of the fuse boxes. Manual should show all of the fuse locations
 
Reply
Old Jan 8, 2019 | 01:30 PM
  #6  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
I looked and the manual shows nothing
 
Reply
Old Jan 8, 2019 | 02:22 PM
  #7  
seville009's Avatar
seville009
Logistics Pro
Joined: Nov 2004
Posts: 4,795
Likes: 47
 
Reply
Old Jan 9, 2019 | 08:08 PM
  #8  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,570
Likes: 258
Originally Posted by Billy Mastroni
where is the relay located?
There is a relay built into the abs module that sends power to the coils for the isolation and dump valves, before condemning the module make sure it’s getting good ground and power first, I believe if the 60A? Abs fuse is bad that relay won’t work but the logic part does hence the code your getting.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 10, 2019 | 09:39 AM
  #9  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
Where do I find it on the truck?
 
Reply
Old Jan 10, 2019 | 02:58 PM
  #10  
brian42's Avatar
brian42
Lead Driver
Veteran: Navy
15 Year Member
Community Favorite
Joined: Dec 2006
Posts: 7,092
Likes: 145
From: San Diego, CA
I've only had my ABS light come on once and it was a failed sensor (in the hub).
 
Reply
Old Jan 10, 2019 | 05:22 PM
  #11  
ifrythings's Avatar
ifrythings
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2011
Posts: 1,570
Likes: 258
Originally Posted by Billy Mastroni
Where do I find it on the truck?
The relay is inside of the abs module and is non-serviceable, the abs unit is mounted to the drivers side rad support down low.

You our only need to change the black electronics box that is held on by 4 torx and two plugs, you do not need to change the hcu part that all the brake lines go into.
 
Reply
Old Jan 12, 2019 | 10:57 AM
  #12  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
when I put my scanner on it and it came back circuit failure at relay. So do you think I need to replace the whole module?
 
Reply
Old Jan 12, 2019 | 11:01 AM
  #13  
Billy Mastroni's Avatar
Billy Mastroni
Thread Starter
|
New User
Joined: Dec 2018
Posts: 22
Likes: 0
From: Shamong
on the driver side the sensor was replaced
 
Reply
Old Mar 26, 2019 | 11:50 PM
  #14  
Skiddz's Avatar
Skiddz
Cross-Country
20 Year Member
Joined: Aug 2002
Posts: 79
Likes: 0
From: San Diego
Don't know if you fixed your truck, but I'm going through this on my '02 right now.. Found several "troubleshooting" guides that apply to several different years of SuperDuty. Dunno if this is the same for your '03, but it stands to reason the designs didn't change much at all between '02 and '03.

Check fuses F2.25 (10A) and F2.66 (60A - This one will possibly be labeled 602 - mine was) Both of these fuses were good on my truck.

Check power at the ABS module connector. Module is in the left front of the engine bay under the air intake and evaporator canister. If your truck is like mine, you'll need to remove both and unbolt the brackets holding the ABS pump/Module assembly in to get access to the wiring harness connectors. (Whoever the engineer was that decided to put the connectors in the most inaccessible location possible should be flogged.)

Grab a multimeter and check for battery voltage full time on Orange/Yellow wires at pins 9 and 25 from fuse F2.66
Check Tan/Red wire at pin 16, should be hot when key is ON - fuse F2.25
Check for continuity between Ground (G105 specifically - dunno where that is, but on my truck, there's a LG/YE ground on the core support right above the driver's side headlight.) and the Light Green/Yellow wires at pins 8 and 24.

I'll be doing the above checks in the morning. Ran out of daylight after work today.

A couple of the other sites revealed broken wires near various connectors and the fix was to replace the entire wire, or cut it back to good copper and splice in a good piece. I also found a reference where a failing battery wasn't delivering proper voltage to the ABS module and would trigger the light on occasion. I just replaced my 5 year old battery but am still going to see if I can find any issues just in case.
 

Last edited by Skiddz; Mar 27, 2019 at 04:59 PM. Reason: Fixed pin number typo
Reply
Old Mar 27, 2019 | 05:01 PM
  #15  
Skiddz's Avatar
Skiddz
Cross-Country
20 Year Member
Joined: Aug 2002
Posts: 79
Likes: 0
From: San Diego
Pulled the ABS module out and checked the connector. All the tests were correct per the info I found above. Reassembled and started the truck. No ABS light. I'll have to take it to my mech and ask him to check for codes again as my cheap POS scanner didn't see any of the three ABS related codes he found.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TallTexan
1997 - 2006 Expedition & Navigator
3
Apr 20, 2015 07:44 PM
tmslife
1999 - 2016 Super Duty
6
Jun 6, 2010 07:01 PM
RA81222
1978 - 1996 Big Bronco
3
Dec 2, 2007 07:29 PM




All times are GMT -5. The time now is 01:13 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE