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1955 F-100 Frame Crack

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Old 09-08-2018, 08:51 AM
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1955 F-100 Frame Crack

So I discovered a crack on driver side and in front of the leaf spring shackle mount. I didn’t notice the crack after removing the old leaf springs or when I test fitted the new posie drop front springs (mainly because I didn’t completely remove the old schakle brackets) However, after completely removing everything for paint and heck while I’m at it splash a little paint on frame my heart sank a bit. My first thought, drill, weld, paint and forget it. I don’t think the crack was caused by stress but more by something that was broken for a long time and rubbed the area thin. However it looked like the parts were all original and nothing was ever replaced, I didn’t notice anything that was touching. The only out of ordinary thing I could find was the eyelets of the original leaf springs were not rounded. Any thoughts or concerns beyond how I plan to repair?







 
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Old 09-08-2018, 08:59 AM
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Theodog I am going to subscribe to this as I did what you are doing and my left side (driver) sits lower than right side. I have changed the springs form side to side and no difference. I used the lower and forward springs from Mid Fifty. On the fixing of the frame I would take it to a frame shop and have them make sure it is with in specs and then weld. Good Luck.
 
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Old 09-08-2018, 10:23 AM
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I would just weld it, grind it smooth and paint it. Throw it back together and call it good. These frames are mild steel so you should have no issues.
 
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Old 09-08-2018, 11:03 AM
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Originally Posted by truckeemtnfords
I would just weld it, grind it smooth and paint it. Throw it back together and call it good. These frames are mild steel so you should have no issues.
I agree. There's no weight or stress ahead of the damaged area. It was caused by something hitting it hard or rubbing for a long time. Weld it up, grind it smooth and paint it. It will be fine.
 
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Old 09-08-2018, 11:47 AM
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Probably from either very worn springs or a lot of overloaded miles and missing bump stops. If it were mine I'd grind it flat, drill a small hole at the end of the crack to stop it then open up the crack slightly with a cutoff tool and bevel the edges before welding. The vertical portion of the frame carries the load, the horizontal parts stabilize the vertical.
 
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Old 09-08-2018, 01:58 PM
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Thanks for the feedback, I feel better about the situation. I won’t be able to make the repair until after the weekend is over, but I will update you guys when I get to it.
 
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Old 09-12-2018, 11:39 AM
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Update. She is Zeus’ed back together and looking good. I just drilled at the head of the crack, v-groved and thoroughly cleaned and the grease both sides and mig welded up. I ground down and lightly sanded the weld and then primed. The job turned out great.

 
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Old 09-12-2018, 11:57 AM
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That was gonna be my advice as well!....... and presto !....... it's done. Great job......what crack?....... what are you even talking about?....... lol
 
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Old 09-12-2018, 12:28 PM
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And just like that, you've become a master frame repair technician.
 
  #10  
Old 09-12-2018, 06:07 PM
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That looks great! I would sand the edge of the frame to remove the little nick from the edge of your weld. That would be a good place for another crack to start. Beautiful welding job!
Mark
 
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Old 09-12-2018, 09:31 PM
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Awesome job!
I had to weld a few cracks on my frame as well. No biggie. These poor old trucks really took a beating back in the day

Bobby
 
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Old 09-17-2018, 02:54 PM
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I had an FTE member come down an buy a few parts from me and he pointed out a crack in my frame between the front driver side cab mount and the cross member. He said they were all cracked there. I haven't fixed it yet but it's on my to do list. You may want to check there also.
 
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Old 09-17-2018, 10:49 PM
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Originally Posted by Dangeruss
I had an FTE member come down an buy a few parts from me and he pointed out a crack in my frame between the front driver side cab mount and the cross member. He said they were all cracked there. I haven't fixed it yet but it's on my to do list. You may want to check there also.
Can you get us a picture of the exact spot?
 
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Old 09-18-2018, 07:56 AM
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I'll try and get photo's this afternoon. I have the chassis in black paint so it may not show up very well but I'll try.
 
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Old 09-18-2018, 09:14 AM
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When welding in such a spot, I would prefer to place a small piece of 1/8" (maybe 1" wide) on top of the weld area. With the frame ground out in order to make a gap, weld the 1/8" to one side of the gap and then to the other side.
Continue with additional welds until the crack is filled.
The 1/8" forms a heat sink and allows for a 100% weld without any weak areas.
Be sure to sand both the bottom and top of the weld areas.
 


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