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Clutch pedal/action broken

  #76  
Old 09-10-2018, 05:36 PM
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Shioot, i bet he dusted everything under the dash while he was there n wiped it all down with wipes and turtle wax
 
  #77  
Old 09-10-2018, 05:58 PM
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John, I went to remove the seat and I only have torx bits up to 50. Looks like the bit required to remove the seat is maybe a 60.

By the time I got started and figured out what I was doing, it was hot in the garage. I had intentions of getting the pedal removed, but the sweat in my eyes and my best shot at being a contortionist was testing my memory for recalling swear words.

Anyway, I got some decent video and pictures so I think I can make a video of them.

Although, when I removed the center console to replace the gauge for the auxiliary tank, I cleaned the edges of the carpet then and used some Febreeze.

During the winter modification session, I will be sure to clean under the seats and get the pedal heim joint done. That along with the SXE, GPR light, dual USB power port, and some other stuff I am forgetting.
 
  #78  
Old 09-10-2018, 10:22 PM
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Sous it is super special torx T55 PLUS. I have used a regular T55 and it fit a little loose but worked
 
  #79  
Old 09-10-2018, 10:53 PM
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I was not aware there was a plus for the torx bits, thanks.

I will order one from Amazon or pick one up at Harbor Freight if they have them.

 
  #80  
Old 09-13-2018, 07:56 PM
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Finished the install video, please see it below if you are interested.

 
  #81  
Old 09-14-2018, 07:17 AM
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Nice work and thanks for the shoutout!! One could just about rebuild an entire truck with the instructional vids you are putting out there.
 
  #82  
Old 09-14-2018, 07:48 AM
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All of the thanks should go to you fellas, but I appreciate it.

When taking on a new task or repair that I have not done before, I tend to over analyze everything until I feel I could do the job with my eyes closed. I have always been like this, and it has benefited me in the past in my military career when deployed or on exercise (war games) in the field. I almost always have a back up plan, then a back up for the back up. At least I try to keep it that way.

Thanks again to everyone, hopefully the next video will be for the T4/SXE install.
 
  #83  
Old 09-14-2018, 09:08 AM
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Yeah Sous, appreciate the shoutout. Feel like im hollywood now...next vid will be the RodMod..
 
  #84  
Old 09-14-2018, 12:33 PM
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The RodMod... I will have to remember that name for the video title.

I was very frustrated at the footage I got when installing the rod into the master cylinder. I took a good 8 minutes or so of video, and had about 30 seconds where it wasn't the back of my hand messing with the thing.

Thanks again for the advice and help, I really do appreciate it.
 
  #85  
Old 09-14-2018, 01:27 PM
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RodMod..lol. Hey SousBigilo, noticed 2 things in vid, 1 you may have missed...
1)dig the routing of master to resivoir.
2)you notice the clip that holds fluid line to firewall

Routed over booster

Clip fastened to firewall
 
  #86  
Old 09-14-2018, 01:34 PM
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Ha!

That is the clip I used for my gauges to secure them to the firewall because the clip was empty.

I will see about moving the reservoir tube as well, it seemed a bit tight going under the brake fluid reservoir when I was re-installing it.

The hydraulics had been changed at one point because as you mentioned to me via text the cylinders were metal and OEM was plastic. I will route the tube toward the clip and secure it somehow.

Thanks for the images.

UPDATE: Just went out and rectified the potential issues.
 
  #87  
Old 09-25-2018, 05:13 PM
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Received a notification that the video and thread I had created had been written up in an article on the FTE. I thought it was pretty cool and that I would share it with the forum.

Check it out at the link below.

https://www.ford-trucks.com/articles...-assembly-diy/
 
  #88  
Old 09-25-2018, 05:51 PM
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Once again, nice work.
 
  #89  
Old 09-25-2018, 06:27 PM
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Sous goin hollywood....dont forget about us little people
 
  #90  
Old 09-25-2018, 06:30 PM
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Shoot, down in the holler with some old time country is where I like to be anyway. The beer is cold, the food is hot and the......., well you just fill in the blank with the last one...
 

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