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Dead on roadside again :-( please help diagnose

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  #1  
Old 08-08-2018, 12:59 PM
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Dead on roadside again :-( please help diagnose

Wife was driving, I wasn't there, so have to go by her word of "it just died and won't restart".
It did this several months ago, roughly May, (she was driving again) but did start the next morning.
It showed no codes then so I just replaced the CPS for good measure and the icp sensor since it had oil in plug.
Now here we are again and I'm not sure what's next?
New cups and rebuilt injectors around January of this year, absolutely nothing but oil changes and coolant change for 100k prior.
Sitting at around 320k now... Thoughts???
 
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Old 08-08-2018, 02:53 PM
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Brought over 5gal fuel, scanner, multimeter, and old CPS I still had laying around
AND it started before I touched anything (was sitting almost 3hrs)
Drove it home (ran fine) and scanned (no codes)
 
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Old 08-08-2018, 02:59 PM
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EDIT***
You replied before I could submit.
 
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Old 08-08-2018, 03:02 PM
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sounds like IPR issues. check Tin..... nut and electrical connection on the IPR, Ive heard when the IPR starts to go, Heat is its worst enemy. HPOP could be well worn at 320,000miles.
 
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Old 08-08-2018, 03:04 PM
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I’m no mechanic, and this may have nothing to do with your issue,but since it sppears both times it started fine after cooling down, I’ll throw it out there.....

I have a 2006 F350 5.4l that’s mainly just a plow truck. Maybe five years ago, it seemed to have more than normal electrical draw when using the plow. One time when plowing the truck simply died on me. Would not start (don’t think it even cranked; completely dead). Came back four or five hours later and started right up.

Long story short is that the plow battery cable was bad and over heating (which is why it worked fine after cooling down). New cable and everything works fine.

Maybe something similar with yours - not a plow cable, of course, but maybe bad battery cables?



 
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Old 08-08-2018, 03:42 PM
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IPR will fail and kill engine when it is going bad. Once the IPR has cooled, the engine will run fine. Get a can of compressed air, and if the truck dies again, turn the can of air upside down and spray the coil of the IPR to cool it off and try to restart the engine. If it fires right up, replace the IPR.

Also as Papadave said, check to make sure the tin nut is on the end of the IPR securely.
 
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Old 08-08-2018, 08:10 PM
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What happened when it died? Any dash lights flash? What about the restart attempts? All dash lights work as normal when it won't start?

Could be IPR. Could be a short to ground. When you say no codes, do you mean zero codes or no codes that seem important? P0603 or P0605 show up?
 
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Old 08-08-2018, 08:24 PM
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Was it raining by chance? Could moisture have anything to do with it?
 
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Old 08-08-2018, 08:45 PM
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Was clear/dry both times, extremely hot and humid today probably not so much back in May but don't recall.
No codes at all, nothing. No check engine light. Everything else working...
When she was trying to re start I asked her to watch RPM gauge for movement but there was none.
Heard that was a sign of bad CPS but the two times I started it since there is no movement until a second after it is already running...
Batteries and connections at batteries are new as of January.
Tin nut is on

Thinking I will order new IPR just to eliminate it, that doesn't look like a fun job.
Any more thoughts I'm all ears
Appreciate the help!
 
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Old 08-08-2018, 09:09 PM
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I was just shooting in the dark.
 
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Old 08-08-2018, 09:17 PM
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Drain the HPOP reservoir before pulling the IPR otherwise the oil will drain into the valley. A pump off any properly sized hand soap dispenser will work. I actually bought a rubber plug to fill the IPR hole when swapping, but in hindsight that was silly. Refill reservoir before attempting to start.

If the new IPR fixes it, I'd be interested in the old bad one. PM me. Always wanted to do some failure analysis on a bad one.
 
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Old 08-08-2018, 09:57 PM
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im wanting to bet IPR on this, but hey anything is possible, anyways I do have the IPR tool if you determine your IPR is bad let me know if you want to borrow it, if you do we can work out the details later
 
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Old 08-08-2018, 10:23 PM
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Originally Posted by enormiss
When she was trying to re start I asked her to watch RPM gauge for movement but there was none.
Heard that was a sign of bad CPS but the two times I started it since there is no movement until a second after it is already running...
!
That only works for 2001 and older. Starting with the 2002 upgraded electrical system and hybrid instrument cluster the tach does not register anything till the engine has actually started.
 
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Old 08-10-2018, 05:18 PM
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Should have IPR tomorrow, now to research how much of a PITA changing it will be...
Is the tool necessary or just convenient?
 
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Old 08-10-2018, 05:48 PM
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1-1/8 Craftsman deep socket or the plumbers socket kit from harbor freight
 


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