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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Slave cylinder issues

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Old Feb 20, 2018 | 10:44 PM
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Slave cylinder issues

Hello, my slave cylinder failed. I replaced it with the only part listed for it, however the inlet for the hydraulic line fitting is too large - fluid leaks past even with the pin properly inserted.
Comparing the original with the new, everything looks exactly the same, but the new one is ~1/16" larger diameter.

Anyone know what's going on?

Vitals: '83 F250 6.9 IDI, 4x4, t19 4 speed.
Thanks
 
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Old Feb 20, 2018 | 11:17 PM
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update: - is there an o-ring between the nipple on the line and the seat where it mates on the slave cylinder?
 
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Old Feb 21, 2018 | 12:23 AM
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E3TZ-7A564-A .. Slave Cylinder-includes O-ring and pins / Available from Ford

1983/87 F250/350 6.9L Diesel; 1983/89 F250/350 460; 1988/89 F250/350 7.3L Diesel; 1989 F53/59 Stripped Chassis with ZF 5 Speed.

MSRP: $157.00 / autonationfordwhitebearlake.com online price: $103.62.

A slave cylinder from any other engine size or F150/Bronco will not work.
 
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Old Feb 21, 2018 | 01:21 PM
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There is a o-ring inside the slave where the fitting on the line inserts.
 
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Old Feb 21, 2018 | 03:27 PM
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Thanks, No ring here - guess that's why it failed. I'll start there.
 
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Old Feb 22, 2018 | 06:18 PM
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Yep, that did the trick. A couple of observations just in case some poor soul on the internet finds them self in a similar predicament:

1)The inlet hole on the slave cylinder appeared smaller on the old one because the o-ring fits down inside it. This was impossible to see under intense lighting because it baked onto the slave cylinder, and when I installed the new O ring in the new slave, it similarly "disappeared".
2) Don't buy the part from Amazon - they didn't come with any pins or O rings.
3) None of the Harbor Freight O-Rings fit. Just trust me on this.
4) I cannot find any part # for the O-ring at the end of the hose alone, so you have to buy a new cylinder or line that includes it. I would have tried to make my own, but was afraid of losing it in the cylinder body.

Tl;DR - Make sure the cylinder you buy comes with a replacement O-Ring and roll pin.
 
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Old Feb 23, 2018 | 06:35 AM
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Don't feel bad, some of us old guys still occasionally get schooled on buying cheap online parts. It's sometimes a tough pill to swallow but you usually just can't go wrong with OEM Ford parts. On the brighter side, I often find the factory parts for cheap on ebay.
 
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