6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

New thread for grumbling sound.

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Old 12-31-2017, 11:01 PM
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Unhappy New thread for grumbling sound.

I have a random grumbling sound like a ball bearing is going bad accompanied by an intermittent metallic chirping sound. Engine runs fine, no codes. 125k miles.
I dove in and replaced both tensioners, both belts, both idlers, and the water pump. Checked the A/C compressor clutch bearing and it seems fine. Actually, all the old bearings and the water pump seem fine too. I have the H&S tuner running in tow mode and EGR/DPF delete, but that has been for a year now with no issues. But now I'm afraid to drive it.
Any help would be greatly appreciated.
 
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Old 01-01-2018, 07:21 AM
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you should put up a video with a sound clip.

I have a low groan/roar that sounds like a metal trash can lid sliding across cement.

my noise is either the power steering pump or the power steering unit.....I know this becuase if I add lubegaurd power steering lubercant to my new fluid...the noise gets much lower. will tackle when the weather is not 6 degrees.

I had thought it was my rotors...changed them...contaminated brake fluid...complete flush, well bearings...changed them


squeaky chirpy sounds sometimes is just either loose belts or glazed/worn belts. the belt noise happens after startup becuase of the full load on the alternator to charge the battery...then it goes away or gets lower once there is less torque on the belt for the alternator.

happy hunting
 
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Old 01-01-2018, 11:14 AM
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Can you tell that it is rpm related? or mph related - next time it happens does it change with throttle? Does it happen in park or only while driving.
 
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Old 01-01-2018, 01:31 PM
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Originally Posted by speakerfritz
you should put up a video with a sound clip.
I have the video in another thread. I'll repost it here in a few.

squeaky chirpy sounds sometimes is just either loose belts or glazed/worn belts. the belt noise happens after startup becuase of the full load on the alternator to charge the battery...then it goes away or gets lower once there is less torque on the belt for the alternator.
I have all new bearings and belts on the front end - no change, but that's an interesting scenario with the power steering.
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Old 01-01-2018, 01:39 PM
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Originally Posted by 73F700
Can you tell that it is rpm related? or mph related - next time it happens does it change with throttle? Does it happen in park or only while driving.
The magnitude and occurrence increase with engine speed up to about 1,800 r/m then remains constant. Vehicle speed isn't a factor.
 
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Old 01-01-2018, 01:41 PM
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Deleted redundant post.
 
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Old 01-01-2018, 03:10 PM
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Someone suggested it could be the power steering pump. Thoughts?
 
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Old 01-01-2018, 10:53 PM
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Power steering and Hydroboost check out fine. Here's a better video.

 
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Old 01-02-2018, 05:41 PM
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Ok, the chirping sound is now gone. How do I know where it went? Easy - Loss of power + black smoke out the back + no boost = no turbos. No codes either. Love it.
Thought I could get away with going half a mile for groceries.
 
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Old 01-03-2018, 09:49 AM
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Shoot - too bad. I guess the upside is soon you will have new turbos...

Makes sense now that the noise plateaued around 1800 rpm.
 
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Old 01-03-2018, 12:32 PM
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Originally Posted by 73F700
Shoot - too bad. I guess the upside is soon you will have new turbos...

Makes sense now that the noise plateaued around 1800 rpm.
Yeah. I attribute this to my own ignorance in running with diluted engine oil and believing in the Ford 10,000 mile oil change intervals. By the time I made the mods and corrections I think the damage had already been done by the regen crap. Live and learn. What's ironic is that I'm a Chief Engineer and have been working on diesels that you can walk right up to for over 20 years. Ha!
 
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Old 01-04-2018, 10:59 AM
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This beautiful truck is now for sale, as-is.

 
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Old 01-10-2018, 10:50 PM
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Update:
The grumbling/rattling sound was the rear alternator bearing that would occasionally seize and cause the belt to slip, hence the chirping sound. Installed a rebuilt alternator and everything is sweet again.
Thanks to all that helped with the diagnosis, appreciate your time and trouble.
 
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Old 01-10-2018, 11:16 PM
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??? What about the black smoke & no boost? Intercooler boot?

Glad the noise was simpler and cheaper than turbos
 
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Old 01-12-2018, 09:26 AM
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Originally Posted by 73F700
??? What about the black smoke & no boost? Intercooler boot?
CAC (Intercooler) pipe lower drivers side hose jumper partially blown off. Don't understand why it didn't throw a low boost code tho.

Glad the noise was simpler and cheaper than turbos.
Ya, me too. But the stealer still got me for $835 for installing a rebuilt alternator. Chalking that up to an expensive lesson learned.
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